attempt to clone LED TV Backlight Tester

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  • rievax_60
    Badcaps Veteran
    • May 2012
    • 897
    • australia

    #41
    Re: attempt to clone LED TV Backlight Tester

    The photo in post 38 is different. The one I have has more parts.

    Comment

    • rievax_60
      Badcaps Veteran
      • May 2012
      • 897
      • australia

      #42
      Re: attempt to clone LED TV Backlight Tester

      I took some photos of its PCB. Although it was purchased by someone else, I think the price is reasonable.
      Attached Files
      Last edited by rievax_60; 03-27-2017, 04:06 PM.

      Comment

      • budm
        Badcaps Legend
        • Feb 2010
        • 40746
        • USA

        #43
        Re: attempt to clone LED TV Backlight Tester

        The more LEDs in series the less power dissipation for the LR8K because you will have less Vdrops on the IC, it is worst when you test 1 LED.
        Never stop learning
        Basic LCD TV and Monitor troubleshooting guides.
        http://www.badcaps.net/forum/showthr...956#post305956

        Voltage Regulator (LDO) testing:
        http://www.badcaps.net/forum/showthr...999#post300999

        Inverter testing using old CFL:
        http://www.badcaps.net/forum/showthr...er+testing+cfl

        Tear down pictures : Hit the ">" Show Albums and stories" on the left side
        http://s807.photobucket.com/user/budm/library/

        TV Factory reset codes listing:
        http://www.badcaps.net/forum/showthread.php?t=24809

        Comment

        • gabiz_ro
          Senior Member
          • Mar 2011
          • 166
          • Romania

          #44
          Re: attempt to clone LED TV Backlight Tester

          That's right.

          On my attempt to build one,testing one single LED,input voltage was drop to 140V (due to my setup) LR8K4 was configured for 10mA and mounted on little heat sink.
          After few minutes 5-10 heat sink was a little warmer than my fingers.

          As for voltage drop that I said previous,I try to keep it safe,isolated from mains.
          So I use two little (too little) transformers until I found one little enough 1:1
          Their specs was 230V 60mA input 6V 400mA output
          But was not enough,voltage dropping too much.

          Comment

          • capwizard
            Badcaps Legend
            • Jun 2016
            • 1991
            • USA

            #45
            Re: attempt to clone LED TV Backlight Tester

            rievax_60 Thank you for the fotos. This one do has a MOSFET, Maybe they designed similar to this circuit.

            gabiz_ro Would you please try to design A battery powered LED tester? If you have time.
            Attached Files

            Comment

            • gabiz_ro
              Senior Member
              • Mar 2011
              • 166
              • Romania

              #46
              Re: attempt to clone LED TV Backlight Tester

              Using some boost converter may be done.

              Looking for something like that I see this
              https://www.amazon.com/Qianson-Volta.../dp/B01J2T48L6

              but not clear what say
              Output current: 2-20mA.( if you want to add current, pls put insurance below the transformer replaced the 0ohm resistor, maximum 50mA, but does not recommend increased.)
              We need 300V at 20-30-40mA
              It may be enough even at 20mA if description is for real.

              Or better this
              https://www.amazon.com/gp/aw/d/B01JL...ID=61guzKBeQpL
              But seems to powerfull for that.
              Last edited by gabiz_ro; 03-28-2017, 09:33 AM.

              Comment

              • redwire
                Badcaps Legend
                • Dec 2010
                • 3900
                • Canada

                #47
                Re: attempt to clone LED TV Backlight Tester

                I whip together a HV constant-current source using depletion mode MOSFET. It needs a heatsink because it is in linear mode. It's a couple resistors and a diode, good to 400-1,000V. Then I use any HV DC power supply.
                See:
                IXYS 10M45S and Supertex DN2540
                IXYS IXTP08N100D2 depletion mode MOSFET 1,000V

                Resistor calculator here
                Attached Files

                Comment

                • capwizard
                  Badcaps Legend
                  • Jun 2016
                  • 1991
                  • USA

                  #48
                  Re: attempt to clone LED TV Backlight Tester

                  i never heard.... Switchable Current Regulators IXCP 10M45S...People used for Tube Asylum(tube current source). Thank you, I've learned from you.

                  Why can we use junk LED power board from manufacturer, Modify it to A variable current and variable voltage power source.........From the feedback of the driver IC maybe it just needs two Potentiometers for voltage divider. .......... as A LED tester and LEDs strips (screen) power supply? This gonna be my next homework.
                  Attached Files
                  Last edited by capwizard; 03-29-2017, 07:42 AM.

                  Comment

                  • capwizard
                    Badcaps Legend
                    • Jun 2016
                    • 1991
                    • USA

                    #49
                    Re: attempt to clone LED TV Backlight Tester

                    SID GJ2C's competitor. it Looks like a AC Adapter, LED voltage meter + current mode boost converter of which is for higher current purpose.

                    Who knows in the picture (pic4) the question mark aera circuit is for?
                    Attached Files
                    Last edited by capwizard; 03-29-2017, 10:31 AM.

                    Comment

                    • gabiz_ro
                      Senior Member
                      • Mar 2011
                      • 166
                      • Romania

                      #50
                      Re: attempt to clone LED TV Backlight Tester

                      May be some voltage comparator.
                      Nothing connected SMPS is driven by optocoupler D1
                      Some LED's connected depending on voltage resulted D2 or D3 override somehow D1 as result SMPS output could be 50V or 150V or 300V
                      That decrease power disipated by series regulator.

                      But maybe I'm wrong.Who knows.

                      Comment

                      • capwizard
                        Badcaps Legend
                        • Jun 2016
                        • 1991
                        • USA

                        #51
                        Re: attempt to clone LED TV Backlight Tester

                        More LED testers, they copy each other's circuit.............

                        I bet yu. Next generation LED tester will be battery power, V & A adjustable, OLED or LCD V And A display, Microcontroller shows what type LED and how many of LEDs in one or total strip, LEDs brightness(LUX) and and lifetime span.

                        With WiFi add -on the tester will reach the Database and finds out what kind screen youre testing and who made that LEDs or LED strips by reference current, voltage, LUX, and wattage parameters. By that time, we don't need LED tester (as CCFL tester anymore), we will need is OLED tester.
                        Attached Files
                        Last edited by capwizard; 03-29-2017, 01:25 PM.

                        Comment

                        • budm
                          Badcaps Legend
                          • Feb 2010
                          • 40746
                          • USA

                          #52
                          Re: attempt to clone LED TV Backlight Tester

                          https://www.badcaps.net/forum/attach...5&d=1490812596

                          Hmm something is not right, it shows 20 LEDs, but the Voltage reading is showing 18.1V
                          Never stop learning
                          Basic LCD TV and Monitor troubleshooting guides.
                          http://www.badcaps.net/forum/showthr...956#post305956

                          Voltage Regulator (LDO) testing:
                          http://www.badcaps.net/forum/showthr...999#post300999

                          Inverter testing using old CFL:
                          http://www.badcaps.net/forum/showthr...er+testing+cfl

                          Tear down pictures : Hit the ">" Show Albums and stories" on the left side
                          http://s807.photobucket.com/user/budm/library/

                          TV Factory reset codes listing:
                          http://www.badcaps.net/forum/showthread.php?t=24809

                          Comment

                          • budm
                            Badcaps Legend
                            • Feb 2010
                            • 40746
                            • USA

                            #53
                            Re: attempt to clone LED TV Backlight Tester

                            Originally posted by capwizard
                            SID GJ2C's competitor. it Looks like a AC Adapter, LED voltage meter + current mode boost converter of which is for higher current purpose.

                            Who knows in the picture (pic4) the question mark aera circuit is for?
                            https://www.badcaps.net/forum/attach...9&d=1490803893
                            The section you marked as 'CURRENT MODE BOOST' is the hot primary side SMPS showing the SMD power MOSFET driving the primary winding of the power transformer, you can see the Drian pin connected to one pin of the transformer and the RCD Snubber network (R2, C3, VD8).
                            Never stop learning
                            Basic LCD TV and Monitor troubleshooting guides.
                            http://www.badcaps.net/forum/showthr...956#post305956

                            Voltage Regulator (LDO) testing:
                            http://www.badcaps.net/forum/showthr...999#post300999

                            Inverter testing using old CFL:
                            http://www.badcaps.net/forum/showthr...er+testing+cfl

                            Tear down pictures : Hit the ">" Show Albums and stories" on the left side
                            http://s807.photobucket.com/user/budm/library/

                            TV Factory reset codes listing:
                            http://www.badcaps.net/forum/showthread.php?t=24809

                            Comment

                            • capwizard
                              Badcaps Legend
                              • Jun 2016
                              • 1991
                              • USA

                              #54
                              Re: attempt to clone LED TV Backlight Tester

                              " it shows 20 LEDs, but the Voltage reading is showing 18.1V" ............18.1v / (20 / 2) = 1.81v The color of LEDs are amber because they are cheaper than white one. http://www.torchstar.us/5m-5050-ambe...ip-lights.html
                              Attached Files
                              Last edited by capwizard; 03-29-2017, 02:43 PM.

                              Comment

                              • budm
                                Badcaps Legend
                                • Feb 2010
                                • 40746
                                • USA

                                #55
                                Re: attempt to clone LED TV Backlight Tester

                                They look white to me, unless the photo is not color corrected.

                                "18.1v / (20 / 2) = 1.81v " are they two strings of 10-LED per string connected in parallel?
                                Last edited by budm; 03-29-2017, 07:18 PM.
                                Never stop learning
                                Basic LCD TV and Monitor troubleshooting guides.
                                http://www.badcaps.net/forum/showthr...956#post305956

                                Voltage Regulator (LDO) testing:
                                http://www.badcaps.net/forum/showthr...999#post300999

                                Inverter testing using old CFL:
                                http://www.badcaps.net/forum/showthr...er+testing+cfl

                                Tear down pictures : Hit the ">" Show Albums and stories" on the left side
                                http://s807.photobucket.com/user/budm/library/

                                TV Factory reset codes listing:
                                http://www.badcaps.net/forum/showthread.php?t=24809

                                Comment

                                • capwizard
                                  Badcaps Legend
                                  • Jun 2016
                                  • 1991
                                  • USA

                                  #56
                                  Re: attempt to clone LED TV Backlight Tester

                                  "18.1v / (20 / 2) = 1.81v " are they two strings of 10-LED per string connected in parallel?

                                  Yes it is.

                                  pic1 : Clone LED tester for sale $14.90 but shipping and payment ? Be careful.
                                  Attached Files
                                  Last edited by capwizard; 03-31-2017, 08:59 AM.

                                  Comment

                                  • budm
                                    Badcaps Legend
                                    • Feb 2010
                                    • 40746
                                    • USA

                                    #57
                                    Re: attempt to clone LED TV Backlight Tester

                                    Link to that LRF?
                                    Never stop learning
                                    Basic LCD TV and Monitor troubleshooting guides.
                                    http://www.badcaps.net/forum/showthr...956#post305956

                                    Voltage Regulator (LDO) testing:
                                    http://www.badcaps.net/forum/showthr...999#post300999

                                    Inverter testing using old CFL:
                                    http://www.badcaps.net/forum/showthr...er+testing+cfl

                                    Tear down pictures : Hit the ">" Show Albums and stories" on the left side
                                    http://s807.photobucket.com/user/budm/library/

                                    TV Factory reset codes listing:
                                    http://www.badcaps.net/forum/showthread.php?t=24809

                                    Comment

                                    • vinceroger69
                                      Badcaps Legend
                                      • Mar 2012
                                      • 6714
                                      • uk

                                      #58
                                      Re: attempt to clone LED TV Backlight Tester

                                      https://www.hklrf.com/0-300V-Smart-F...pair_1948.html

                                      I have just tried to create a account it says a extra 10.10 postage to the uk

                                      Comment

                                      • budm
                                        Badcaps Legend
                                        • Feb 2010
                                        • 40746
                                        • USA

                                        #59
                                        Re: attempt to clone LED TV Backlight Tester

                                        https://www.hklrf.com/0-300V-Smart-F...pair_1948.html
                                        Notice:
                                        Please, if you are used to the LED lamps finished, unplug the power supply before!
                                        Because it is likely to form a loop, which in Abnormal test!
                                        Additional application:
                                        The capacitance voltage
                                        The voltage regulator
                                        worth 3 lamp drive voltage test!
                                        Examination skills:
                                        Plug IN POWER, it can be used after 5 to 10 seconds (first time, the machine needs to warm up!).
                                        Soft Start mode make the backlight brighter always slow.
                                        No burning, if you can not make the "+" and "-", do not connect the probes to the LED will be tested for a long time.
                                        Open ciruit protection: Do not touch the output terminal of probes for a long time. It is safe for Touch the probes in the shortest time.
                                        Double isolate design makes our testers safety with high strength and flame retardant materials.
                                        Safe / smart / precise / highly efficient
                                        Double isolated safe protection no burning, no electric shock, voltage and current intellgent setting,
                                        High brightness disassemble no need.
                                        Single LED light bar backlight check:
                                        make sure the anode and acthode.
                                        connect the probes to the anode and the cathode.
                                        light up the single LED light bar backlight.
                                        light up the double LED light bar backlight.

                                        So these testers have the so called SOFTSTART circuit that ramp up the Output Voltage, so if you turn it on and not connected to any load (LED) then I expect the output Voltage will reach 300VDC (unless it has open circuit protection) then if you connect the output probe to ONE LED, I wonder if the circuit will react fast enough to drop that output Voltage down to 3V and not damaging the LED since if there is filter cap at the output then that cap will have to be discharged to drop the Voltage down. Any one out there has one to try out.

                                        BTW, I wonder what this means "Because it is likely to form a loop, which in Abnormal test!"
                                        Last edited by budm; 03-31-2017, 10:06 AM.
                                        Never stop learning
                                        Basic LCD TV and Monitor troubleshooting guides.
                                        http://www.badcaps.net/forum/showthr...956#post305956

                                        Voltage Regulator (LDO) testing:
                                        http://www.badcaps.net/forum/showthr...999#post300999

                                        Inverter testing using old CFL:
                                        http://www.badcaps.net/forum/showthr...er+testing+cfl

                                        Tear down pictures : Hit the ">" Show Albums and stories" on the left side
                                        http://s807.photobucket.com/user/budm/library/

                                        TV Factory reset codes listing:
                                        http://www.badcaps.net/forum/showthread.php?t=24809

                                        Comment

                                        • vinceroger69
                                          Badcaps Legend
                                          • Mar 2012
                                          • 6714
                                          • uk

                                          #60
                                          Re: attempt to clone LED TV Backlight Tester

                                          budm is it true that a shorted led can still light up? im sure ive read somewhere they can.

                                          Comment

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