Should a transformer live/neutral pins have continuity?

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  • mikay786
    Badcaps Veteran
    • Aug 2014
    • 765
    • UK

    #21
    Re: Should a transformer live/neutral pins have continuity?

    Yea one side has been cut off
    Attached Files

    Comment

    • budm
      Badcaps Legend
      • Feb 2010
      • 40746
      • USA

      #22
      Re: Should a transformer live/neutral pins have continuity?

      Lots of bad solder joints with crack ring on the solder around the components'legs.
      Never stop learning
      Basic LCD TV and Monitor troubleshooting guides.
      http://www.badcaps.net/forum/showthr...956#post305956

      Voltage Regulator (LDO) testing:
      http://www.badcaps.net/forum/showthr...999#post300999

      Inverter testing using old CFL:
      http://www.badcaps.net/forum/showthr...er+testing+cfl

      Tear down pictures : Hit the ">" Show Albums and stories" on the left side
      http://s807.photobucket.com/user/budm/library/

      TV Factory reset codes listing:
      http://www.badcaps.net/forum/showthread.php?t=24809

      Comment

      • mikay786
        Badcaps Veteran
        • Aug 2014
        • 765
        • UK

        #23
        Re: Should a transformer live/neutral pins have continuity?

        That is pretty shocking soldering, whwere do you see the ring fracture?

        Comment

        • budm
          Badcaps Legend
          • Feb 2010
          • 40746
          • USA

          #24
          Re: Should a transformer live/neutral pins have continuity?

          Originally posted by mikay786
          That is pretty shocking soldering, whwere do you see the ring fracture?
          If you look at STK-XXX IC legs, you will probably see some there too.
          When I work on these I always look through all the boards and redo the joints, and make sure all the board mounting screws are tight because the boards are GND to the chassis with mounting screws.
          Attached Files
          Never stop learning
          Basic LCD TV and Monitor troubleshooting guides.
          http://www.badcaps.net/forum/showthr...956#post305956

          Voltage Regulator (LDO) testing:
          http://www.badcaps.net/forum/showthr...999#post300999

          Inverter testing using old CFL:
          http://www.badcaps.net/forum/showthr...er+testing+cfl

          Tear down pictures : Hit the ">" Show Albums and stories" on the left side
          http://s807.photobucket.com/user/budm/library/

          TV Factory reset codes listing:
          http://www.badcaps.net/forum/showthread.php?t=24809

          Comment

          • mikay786
            Badcaps Veteran
            • Aug 2014
            • 765
            • UK

            #25
            Re: Should a transformer live/neutral pins have continuity?

            measured the two rubycons. One is measuring 48uF and the other 98uF so one deffo dead

            Found one joint on the speaker terminals completely removed from pad taking pad with it looks to be either a grounding or just a support pin perhaps.

            Not impressed with the assembly of the unit, way too much flex in the board and nothing really secure.

            Comment

            • stj
              Great Sage 齊天大聖
              • Dec 2009
              • 30997
              • Albion

              #26
              Re: Should a transformer live/neutral pins have continuity?

              i cant imagine cutting the side off a relay like that just to save a few coins!
              some people are too cheap for their own good!

              Comment

              • mikay786
                Badcaps Veteran
                • Aug 2014
                • 765
                • UK

                #27
                Re: Should a transformer live/neutral pins have continuity?

                Alright changed the capacitors and that relay but still no luck.

                Although I am getting some playback through the headphones but is very low volume and crackly.

                Also when a speaker is wired in to the unit and I plug in the mains power cable the speakers makes a popping noise. Which is more than it was doing before.

                Where should I explore next?

                Comment

                • SteveNielsen
                  Retired Tech
                  • Jun 2012
                  • 2327
                  • USA

                  #28
                  Re: Should a transformer live/neutral pins have continuity?

                  I'd start with the power amp finals circuit, check caps, resistors and fuses there.

                  Audio boards in general aren't made that well in my experience. Crappy solder joints and weak bond between traces and board are pretty common. Too easy to lift pads and traces with a little too much heat. They often aren't laminated and multi-layered like computer boards are so they flex more too.

                  Comment

                  • momaka
                    master hoarder
                    • May 2008
                    • 12170
                    • Bulgaria

                    #29
                    Re: Should a transformer live/neutral pins have continuity?

                    Originally posted by mikay786
                    Where should I explore next?
                    Re-solder all of those joints budm pointed to, and possibly any others you find suspect. Generally, that would be all of the larger components or components mounted on a heatsink.

                    And wow! Who worked on that unit?! Did they by any chance use a hot chisel or something along those lines to solder? Amusingly terrible job at best!
                    Last edited by momaka; 10-07-2015, 07:50 PM.

                    Comment

                    • modemhead
                      Lurking
                      • Jun 2012
                      • 52
                      • USA

                      #30
                      Re: Should a transformer live/neutral pins have continuity?

                      Originally posted by mikay786
                      Also when a speaker is wired in to the unit and I plug in the mains power cable the speakers makes a popping noise.
                      For testing, don't use speakers that you care a lot about. Normally a quiet amp will have near zero DC voltage output. A malfunction can cause it to output a significant amount of DC, which can destroy a speaker by heating up the voice coil.

                      Comment

                      • mikay786
                        Badcaps Veteran
                        • Aug 2014
                        • 765
                        • UK

                        #31
                        Re: Should a transformer live/neutral pins have continuity?

                        Found 5 dead caps so far at the rear of the unit by the terminals

                        FRONT LEFT
                        jamicon 1 - 100v4.7uf @ 5.25uf
                        jamicon 2 - 100v4.7uf @ 5.33uf
                        nichicon 1 - 50v10uf @ 11.3uf
                        elna 1 - 50v0.47uf @ 468nf
                        rubycon 1 - 10v100uf @ 116uf
                        rubycon 2 - 10v100uf @ 113uf
                        jamicon 3 - 50v2.2uf @ 2.5uf

                        MID BOARD

                        elna 10v47uf @ 30uf
                        jamicon 10v47uf @ 15.5uf

                        nichicon 50v4.7uf @ 4.8uh
                        nichicon 50v4.7uf @ 4.9uf
                        rubycon 10v100uf @ 96uf

                        EXPANSION BOARD

                        not checked yet

                        REAR
                        jamicon 4 - 25v330uf @ 281.3nf
                        jamicon 5 - 16v470uf @ 23nf
                        rubycon 3 - 10v100uf @ 113uf
                        rubycon 4 - 10v220uf @ ...nf
                        rubycon 5 - 50v1uf@ 1uf
                        rubycon 6 - 50v10uf@ 11uf
                        jamicon 16v100uf @ 113uf
                        nichicon 50v47uf @ 53uf
                        rubycon 50v4.7uf @ 4.9uf

                        making some headway. Ive tried photographing where everything was and have kept caps separate in sections they were removed from but a bit worried I may misplace them when putting them back in. Does the service manual tell you locations of caps just in case?
                        Attached Files
                        Last edited by mikay786; 10-12-2015, 04:48 PM.

                        Comment

                        • mikay786
                          Badcaps Veteran
                          • Aug 2014
                          • 765
                          • UK

                          #32
                          Re: Should a transformer live/neutral pins have continuity?

                          So in total found a further 5 dead caps (along with 1 earlier), the rest seem ok. I'm using my multimeter which has capacitance tester built in so wont be the most accurate but should be fine to determine if bad or not. 2 in mid board and 3 at rear of board.

                          jamicon 25v330uf - Panasonic FR Series 330uF 25V - http://uk.farnell.com/webapp/wcs/sto...&storeId=10151
                          jamicon 16v470uf - Panasonic FR Series 470uF 16V - http://uk.farnell.com/webapp/wcs/sto...&storeId=10151
                          rubycon 10v220uf - Panasonic FR Series 220uF 10V - http://uk.farnell.com/webapp/wcs/sto...&storeId=10151
                          elna 10v47uf - RUBYCON ML Series 47uF 10V - http://uk.farnell.com/webapp/wcs/sto...&storeId=10151
                          jamicon 10v47uf - RUBYCON ML Series 47uF 10V - http://uk.farnell.com/webapp/wcs/sto...&storeId=10151

                          Are these replacements ok, chose Panasonic FR where I could but they didn't have much selection for the 10v47uf so had to choose rubycon ML Series. Will these do?
                          Last edited by mikay786; 10-13-2015, 09:01 AM.

                          Comment

                          • SteveNielsen
                            Retired Tech
                            • Jun 2012
                            • 2327
                            • USA

                            #33
                            Re: Should a transformer live/neutral pins have continuity?

                            Usually general purpose caps are used for audio but those should all be fine.

                            When changing multiple caps I write down the circuit designation (ex. c1, c2, c3, etc.) which is printed on the board and the value and voltage of each cap as a guide.

                            Comment

                            • stj
                              Great Sage 齊天大聖
                              • Dec 2009
                              • 30997
                              • Albion

                              #34
                              Re: Should a transformer live/neutral pins have continuity?

                              use 16v 47uf then

                              Comment

                              • mikay786
                                Badcaps Veteran
                                • Aug 2014
                                • 765
                                • UK

                                #35
                                Re: Should a transformer live/neutral pins have continuity?

                                They (Farnel) having no FR FC FM in 16v either. They have 1 FC but not in stock

                                Comment

                                • stj
                                  Great Sage 齊天大聖
                                  • Dec 2009
                                  • 30997
                                  • Albion

                                  #36
                                  Re: Should a transformer live/neutral pins have continuity?

                                  so use 25v

                                  Comment

                                  • mikay786
                                    Badcaps Veteran
                                    • Aug 2014
                                    • 765
                                    • UK

                                    #37
                                    Re: Should a transformer live/neutral pins have continuity?

                                    Didn't realise you could go that high so is it safe to go as high as you want on V?

                                    Anyhow replacement caps turned up nice and early, wish me luck

                                    Comment

                                    • mikay786
                                      Badcaps Veteran
                                      • Aug 2014
                                      • 765
                                      • UK

                                      #38
                                      Re: Should a transformer live/neutral pins have continuity?

                                      I give up, still no joy. That's about as much time and money I want to spend on this thing.

                                      Comment

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