T-CON wiring hack for using not original LCD panel

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  • budm
    Badcaps Legend
    • Feb 2010
    • 40746
    • USA

    #1

    T-CON wiring hack for using not original LCD panel

    I have this SAMSUNG LN32A300J1DXZA with broken screen for many months waiting for the same replacement screen model, but no luck after more than 6 months, but yesterday I got broken MAXENT with good screen but badly burnt out boards. The original screen is CHI MEI V315B1-L01, the one I try to use is CHI MEI V320B1-L04, the T-CON pinouts are not the same after I have looked up the spec sheet. I had to do some delicate soldering (I also have to use the original Inverter board from the old screen), but after 3 hours, the TV is now working with the new screen.
    One less TV to the dump.
    Attached Files
    Never stop learning
    Basic LCD TV and Monitor troubleshooting guides.
    http://www.badcaps.net/forum/showthr...956#post305956

    Voltage Regulator (LDO) testing:
    http://www.badcaps.net/forum/showthr...999#post300999

    Inverter testing using old CFL:
    http://www.badcaps.net/forum/showthr...er+testing+cfl

    Tear down pictures : Hit the ">" Show Albums and stories" on the left side
    http://s807.photobucket.com/user/budm/library/

    TV Factory reset codes listing:
    http://www.badcaps.net/forum/showthread.php?t=24809
  • tom66
    EVs Rule
    • Apr 2011
    • 32560
    • UK

    #2
    Re: T-CON wiring hack for using not original LCD panel

    Wow, that's quite a creation - impressive work there!
    Please do not PM me with questions! Questions via PM will not be answered. Post on the forums instead!
    For service manual, schematic, boardview (board view), datasheet, cad - use our search.

    Comment

    • budm
      Badcaps Legend
      • Feb 2010
      • 40746
      • USA

      #3
      Re: T-CON wiring hack for using not original LCD panel

      Thanks, I was up till 1 in the morning because I did not want to give up on it.
      Never stop learning
      Basic LCD TV and Monitor troubleshooting guides.
      http://www.badcaps.net/forum/showthr...956#post305956

      Voltage Regulator (LDO) testing:
      http://www.badcaps.net/forum/showthr...999#post300999

      Inverter testing using old CFL:
      http://www.badcaps.net/forum/showthr...er+testing+cfl

      Tear down pictures : Hit the ">" Show Albums and stories" on the left side
      http://s807.photobucket.com/user/budm/library/

      TV Factory reset codes listing:
      http://www.badcaps.net/forum/showthread.php?t=24809

      Comment

      • Th3_uN1Qu3
        Believe in
        • Jul 2010
        • 6031
        • Romania

        #4
        Re: T-CON wiring hack for using not original LCD panel

        Now that's a nice proper hack job there. Congrats mate!
        Originally posted by PeteS in CA
        Remember that by the time consequences of a short-sighted decision are experienced, the idiot who made the bad decision may have already been promoted or moved on to a better job at another company.
        A working TV? How boring!

        Comment

        • tom66
          EVs Rule
          • Apr 2011
          • 32560
          • UK

          #5
          Re: T-CON wiring hack for using not original LCD panel

          One question though - I thought "315" panels were 31.5", but "32" panels were 32" - were there any size issues?
          Please do not PM me with questions! Questions via PM will not be answered. Post on the forums instead!
          For service manual, schematic, boardview (board view), datasheet, cad - use our search.

          Comment

          • tibimakai
            Badcaps Legend
            • Jan 2012
            • 3680
            • USA

            #6
            Re: T-CON wiring hack for using not original LCD panel

            Nice work there!! From where did you get the pin out for those T-con boards?
            It's worth doing this job with a 32" TV? I don't think that I would attempt it, maybe with a bigger one.

            Comment

            • budm
              Badcaps Legend
              • Feb 2010
              • 40746
              • USA

              #7
              Re: T-CON wiring hack for using not original LCD panel

              I sat there and Ohm out all 30 pins of both T-CON boards to see what the differences are (luckily they both use the same IC CM2681A-KQ) because the first time it did not work and found out later that the pinouts on the panel spec sheets do not match what I have even though I get the correct version of the spec sheets of both panel. That is why I was up until 1 o'clock Ohming out the boards.
              Both screen has the same frame size but the LCD panel itself is not the same.
              I was going to give up when I found out it did not work the first time around, but then it becomes a challenge to me so I fought it through. Not sure I will want to do it again.
              Never stop learning
              Basic LCD TV and Monitor troubleshooting guides.
              http://www.badcaps.net/forum/showthr...956#post305956

              Voltage Regulator (LDO) testing:
              http://www.badcaps.net/forum/showthr...999#post300999

              Inverter testing using old CFL:
              http://www.badcaps.net/forum/showthr...er+testing+cfl

              Tear down pictures : Hit the ">" Show Albums and stories" on the left side
              http://s807.photobucket.com/user/budm/library/

              TV Factory reset codes listing:
              http://www.badcaps.net/forum/showthread.php?t=24809

              Comment

              • momaka
                master hoarder
                • May 2008
                • 12164
                • Bulgaria

                #8
                Re: T-CON wiring hack for using not original LCD panel

                Nice hack
                If thereifixedit.com still had votes, this could easily win

                Comment

                • SEAWOLF
                  Senior Member
                  • Nov 2011
                  • 177
                  • Barbados West Indies.

                  #9
                  Re: T-CON wiring hack for using not original LCD panel

                  Originally posted by momaka
                  Nice hack
                  If thereifixedit.com still had votes, this could easily win
                  Marvellous that's one less tv for the television grave yard.
                  Last edited by SEAWOLF; 08-29-2012, 11:12 AM.

                  Comment

                  • SEAWOLF
                    Senior Member
                    • Nov 2011
                    • 177
                    • Barbados West Indies.

                    #10
                    Re: T-CON wiring hack for using not original LCD panel

                    Originally posted by budm
                    I have this SAMSUNG LN32A300J1DXZA with broken screen for many months waiting for the same replacement screen model, but no luck after more than 6 months, but yesterday I got broken MAXENT with good screen but badly burnt out boards. The original screen is CHI MEI V315B1-L01, the one I try to use is CHI MEI V320B1-L04, the T-CON pinouts are not the same after I have looked up the spec sheet. I had to do some delicate soldering (I also have to use the original Inverter board from the old screen), but after 3 hours, the TV is now working with the new screen.
                    One less TV to the dump.
                    Superb work and congratulations.

                    Comment

                    • DakotaKid
                      Senior Member
                      • Nov 2010
                      • 165

                      #11
                      Re: T-CON wiring hack for using not original LCD panel

                      Well done! I have often wondered as I sit and look at various power supplies with 3.3V, 5V, 12V, etc. out that there has got to be a way to hack some of these to work across brands and models, kind of a universal replacement. Same for inverter boards and as you found out, T-cons. Seems that some of it would be possible if you were willing to give up some features like autodimming or such. Since Vizios are common on here and people are familiar with them...is it really necessary to have 100 different power supplies and 100 variations of the VW/VX/26/32/42/46 mainboard? Another misc thing I have learned along the way with DLP and LCD repair...I will never, ever, ever buy a Toshiba TV new. Between the bulb debacle on DLP's and inverter disaster on LCDs, I am not a fan.

                      Anyway, back on topic, would love to see more on Frankensteining TV's like budm did with this one.

                      Comment

                      • budm
                        Badcaps Legend
                        • Feb 2010
                        • 40746
                        • USA

                        #12
                        Re: T-CON wiring hack for using not original LCD panel

                        You can use power supply module from another set as long as the power outputs and voltages are the same and will fit into cabinet, all you care is to locate the PS_ON pin, the rest you can measure the output voltage such as 5VSTBY, 24V, 12V, ETC. The DIMMING and the Backlights ON can be routed directly to the inverter board without using the power supply board as a junction points for them. If you can download the LCD panel spec, it will tell you all the pinout of the T-CON and the inverter board, the power and voltage requirement. I put 37" VIZIO power supply in my 32" Vizio, just have to make the bracket for it. I also use 5V 3A switching power supply for Linksys router to use as standby 5V because the 5VSTBY burnt up beyond repair, just carck open the wallwart and mounted the board inside and wired the 120V to the AC input. Alot can be done as long as you know the pinout.
                        Last edited by budm; 08-29-2012, 12:01 PM.
                        Never stop learning
                        Basic LCD TV and Monitor troubleshooting guides.
                        http://www.badcaps.net/forum/showthr...956#post305956

                        Voltage Regulator (LDO) testing:
                        http://www.badcaps.net/forum/showthr...999#post300999

                        Inverter testing using old CFL:
                        http://www.badcaps.net/forum/showthr...er+testing+cfl

                        Tear down pictures : Hit the ">" Show Albums and stories" on the left side
                        http://s807.photobucket.com/user/budm/library/

                        TV Factory reset codes listing:
                        http://www.badcaps.net/forum/showthread.php?t=24809

                        Comment

                        • Peter9DO
                          Badcaps Veteran
                          • Dec 2011
                          • 277

                          #13
                          Re: T-CON wiring hack for using not original LCD panel

                          I just came across this thread... Budm you're my hero!

                          Comment

                          • apetay
                            Member
                            • Dec 2013
                            • 24
                            • USA

                            #14
                            Re: T-CON wiring hack for using not original LCD panel

                            Did you ever know that you're my hero?
                            3 repairs under my belt, 3 repairs in progress

                            Comment

                            • johnboy1313
                              Badcaps Legend
                              • Nov 2012
                              • 1959
                              • USA

                              #15
                              Re: T-CON wiring hack for using not original LCD panel

                              Wow. That's a hack worthy of praise. Love it!

                              Comment

                              • Ltank
                                Badcaps Veteran
                                • Jun 2013
                                • 776
                                • USA

                                #16
                                Re: T-CON wiring hack for using not original LCD panel

                                I like it! I just might try it my self some time when I am pressed for money and my Tv finally gives up and is unrepairable. Pretty Cool. I wil bet my Boss will be impressed!
                                Last edited by Ltank; 12-28-2013, 08:15 PM. Reason: spelling

                                Comment

                                • freakaftr8
                                  Badcaps Legend
                                  • Oct 2012
                                  • 3743
                                  • USA

                                  #17
                                  Re: T-CON wiring hack for using not original LCD panel

                                  That's amazing bud!!
                                  Did I leave the soldering iron on?

                                  Comment

                                  • hybriduc
                                    New Member
                                    • Feb 2014
                                    • 3
                                    • united kingdom

                                    #18
                                    Re: T-CON wiring hack for using not original LCD panel

                                    Great thread just wonder if the other side ( tcon to panel could be played with ) or
                                    maybe a job for bread board assuming the various ribbon clips can be obtained ?
                                    eg ribbon in ribbon out using four instead of 2 ribbons ?

                                    Comment

                                    • belalsaleh
                                      New Member
                                      • Jun 2016
                                      • 3
                                      • Yemen

                                      #19
                                      Re: T-CON wiring hack for using not original LCD panel

                                      Great hack to recycle broken tv , I have a similar idea..

                                      Comment

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