40" Sony LCD KDL-40EX500 Seconds to black (6 blinks)

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  • budm
    Badcaps Legend
    • Feb 2010
    • 40746
    • USA

    #141
    Re: 40" Sony LCD KDL-40EX500 Seconds to black (6 blinks)

    I would try disconnect that Dim control wire and see what happen.
    Never stop learning
    Basic LCD TV and Monitor troubleshooting guides.
    http://www.badcaps.net/forum/showthr...956#post305956

    Voltage Regulator (LDO) testing:
    http://www.badcaps.net/forum/showthr...999#post300999

    Inverter testing using old CFL:
    http://www.badcaps.net/forum/showthr...er+testing+cfl

    Tear down pictures : Hit the ">" Show Albums and stories" on the left side
    http://s807.photobucket.com/user/budm/library/

    TV Factory reset codes listing:
    http://www.badcaps.net/forum/showthread.php?t=24809

    Comment

    • tieny
      Badcaps Veteran
      • Feb 2012
      • 478
      • USA

      #142
      Re: 40" Sony LCD KDL-40EX500 Seconds to black (6 blinks)

      Hmm, cutting it worked. TV turns on perfectly, no dimming when it gets to the HDMI screen, its just full bright.

      Comment

      • tom66
        EVs Rule
        • Apr 2011
        • 32560
        • UK

        #143
        Re: 40" Sony LCD KDL-40EX500 Seconds to black (6 blinks)

        Maybe the CCFL was sensitive to the dimming somehow, TV will no longer have dynamic backlight, but I always found that annoying anyway. Check hrs on backlight counter.
        Please do not PM me with questions! Questions via PM will not be answered. Post on the forums instead!
        For service manual, schematic, boardview (board view), datasheet, cad - use our search.

        Comment

        • tieny
          Badcaps Veteran
          • Feb 2012
          • 478
          • USA

          #144
          Re: 40" Sony LCD KDL-40EX500 Seconds to black (6 blinks)

          How do I check the hours?

          Comment

          • tom66
            EVs Rule
            • Apr 2011
            • 32560
            • UK

            #145
            Re: 40" Sony LCD KDL-40EX500 Seconds to black (6 blinks)

            From the service menu.

            DISPLAY -> 5 -> Vol+ -> Power.
            Please do not PM me with questions! Questions via PM will not be answered. Post on the forums instead!
            For service manual, schematic, boardview (board view), datasheet, cad - use our search.

            Comment

            • budm
              Badcaps Legend
              • Feb 2010
              • 40746
              • USA

              #146
              Re: 40" Sony LCD KDL-40EX500 Seconds to black (6 blinks)

              That means the main board is not sending PWM (AC) out, the same failure mode as the Philips TV.
              Never stop learning
              Basic LCD TV and Monitor troubleshooting guides.
              http://www.badcaps.net/forum/showthr...956#post305956

              Voltage Regulator (LDO) testing:
              http://www.badcaps.net/forum/showthr...999#post300999

              Inverter testing using old CFL:
              http://www.badcaps.net/forum/showthr...er+testing+cfl

              Tear down pictures : Hit the ">" Show Albums and stories" on the left side
              http://s807.photobucket.com/user/budm/library/

              TV Factory reset codes listing:
              http://www.badcaps.net/forum/showthread.php?t=24809

              Comment

              • tieny
                Badcaps Veteran
                • Feb 2012
                • 478
                • USA

                #147
                Re: 40" Sony LCD KDL-40EX500 Seconds to black (6 blinks)

                From post #129, when I'm probing at that pin on the main chip on the inverter it fixes the dimming problem. Wonder is there a way to simulate that?

                Comment

                • budm
                  Badcaps Legend
                  • Feb 2010
                  • 40746
                  • USA

                  #148
                  Re: 40" Sony LCD KDL-40EX500 Seconds to black (6 blinks)

                  But this is new inverter board (unless it is also bad) which receives the command signal from the main board to dim the backlights, so what ever that pin does it must cause the IC to turn on. How about putting the old board back in and see if the lamps will stay on with the DIM wire not connected.
                  Never stop learning
                  Basic LCD TV and Monitor troubleshooting guides.
                  http://www.badcaps.net/forum/showthr...956#post305956

                  Voltage Regulator (LDO) testing:
                  http://www.badcaps.net/forum/showthr...999#post300999

                  Inverter testing using old CFL:
                  http://www.badcaps.net/forum/showthr...er+testing+cfl

                  Tear down pictures : Hit the ">" Show Albums and stories" on the left side
                  http://s807.photobucket.com/user/budm/library/

                  TV Factory reset codes listing:
                  http://www.badcaps.net/forum/showthread.php?t=24809

                  Comment

                  • tieny
                    Badcaps Veteran
                    • Feb 2012
                    • 478
                    • USA

                    #149
                    Re: 40" Sony LCD KDL-40EX500 Seconds to black (6 blinks)

                    Putting back the old inverter board, its still works perfect without the dim connected

                    Comment

                    • budm
                      Badcaps Legend
                      • Feb 2010
                      • 40746
                      • USA

                      #150
                      Re: 40" Sony LCD KDL-40EX500 Seconds to black (6 blinks)

                      I would use it the way it is unless you want to dig deep into troubleshooting the main board PWM signal section somewhere on the board.
                      Never stop learning
                      Basic LCD TV and Monitor troubleshooting guides.
                      http://www.badcaps.net/forum/showthr...956#post305956

                      Voltage Regulator (LDO) testing:
                      http://www.badcaps.net/forum/showthr...999#post300999

                      Inverter testing using old CFL:
                      http://www.badcaps.net/forum/showthr...er+testing+cfl

                      Tear down pictures : Hit the ">" Show Albums and stories" on the left side
                      http://s807.photobucket.com/user/budm/library/

                      TV Factory reset codes listing:
                      http://www.badcaps.net/forum/showthread.php?t=24809

                      Comment

                      • tieny
                        Badcaps Veteran
                        • Feb 2012
                        • 478
                        • USA

                        #151
                        Re: 40" Sony LCD KDL-40EX500 Seconds to black (6 blinks)

                        So that problem is actually on the main board?

                        I'm going to leave it as it is, don't really use the backlight/brightness settings anyway.
                        Thanks for the help!

                        Comment

                        • kdh2012
                          Member
                          • Dec 2012
                          • 17
                          • usa

                          #152
                          Re: 40" Sony LCD KDL-40EX500 Seconds to black (6 blinks)

                          Hi guys,

                          I'm late to the party, but just got one of these in the shop and here is what I did.

                          It seems that when the duty cycle of the backlight control goes too low (around 10%), it causes an error and the inverter board shuts down.

                          I replaced R007 (was a 10k) with a diode (cathode,bar, facing towards C008). Then I added a 1 meg resistor in parallel with C008).

                          This stretches the pulse just long enough to keep the duty cycle high enough to not cause an error. The advantage of this "fix" is that the backlight control still works (verses totally disconnecting the dim control).

                          Hope this helps someone.

                          Comment

                          • klasterone
                            New Member
                            • Mar 2014
                            • 1
                            • United States

                            #153
                            Re: 40" Sony LCD KDL-40EX500 Seconds to black (6 blinks)

                            Thanks to you guys my tv now works. I had the same problem the very much.

                            Comment

                            • coofhair
                              New Member
                              • Apr 2014
                              • 4
                              • viet nam

                              #154
                              Re: 40" Sony LCD KDL-40EX500 Seconds to black (6 blinks)

                              I have the same error LCD 32bx300 6 blinks but can't see the Pin off protect IC SSI091ASN

                              Comment

                              • amro eid
                                New Member
                                • Apr 2014
                                • 5
                                • egypt

                                #155
                                Re: 40" Sony LCD KDL-40EX500 Seconds to black (6 blinks)

                                hello
                                this is backlight problem
                                open ur inverter u have SSI091ASN inside
                                the solution is
                                SSI091ASN No datasheets available...but probably

                                Pin 4 is grounded.
                                Pin 5 is error out.
                                Pin 6 may be Vcc. ( Check voltage on this pin.)
                                Pin 7 is VREF. (Probably 1.2V, 2.5V or 5V.) * jest 5,5V
                                Pin 13 is grounded.
                                ... pin 20 is OLP (Open lamp protect. Should normally be low.)
                                (PIN 19 ) ill be 0.01V when the backlights go on.
                                When It'll raise up to 1.96V steady THEN the TV actually stays on and works

                                Have 24 pins. Top of the chip left to right, 1 - 12 and bottom of the chip, right to left is


                                the tv will work ok and then u will see the bad lamp u can replace
                                and test with ur finger the hot of transformers
                                if one going so hot than other u have to replace this transformer


                                but i fix the same problem with the way above coz CCFL circut was sensitive
                                to bad lamp my tv was KLV-32BX35A.
                                hope success
                                Last edited by amro eid; 04-28-2014, 12:49 PM.

                                Comment

                                • coofhair
                                  New Member
                                  • Apr 2014
                                  • 4
                                  • viet nam

                                  #156
                                  Re: 40" Sony LCD KDL-40EX500 Seconds to black (6 blinks)

                                  Originally posted by amro eid
                                  hello
                                  this is backlight problem
                                  open ur inverter u have SSI091ASN inside
                                  the solution is
                                  SSI091ASN No datasheets available...but probably

                                  Pin 4 is grounded.
                                  Pin 5 is error out.
                                  Pin 6 may be Vcc. ( Check voltage on this pin.)
                                  Pin 7 is VREF. (Probably 1.2V, 2.5V or 5V.) * jest 5,5V
                                  Pin 13 is grounded.
                                  ... pin 20 is OLP (Open lamp protect. Should normally be low.)
                                  (PIN 19 ) ill be 0.01V when the backlights go on.
                                  When It'll raise up to 1.96V steady THEN the TV actually stays on and works

                                  Have 24 pins. Top of the chip left to right, 1 - 12 and bottom of the chip, right to left is


                                  the tv will work ok and then u will see the bad lamp u can replace
                                  and test with ur finger the hot of transformers
                                  if one going so hot than other u have to replace this transformer


                                  but i fix the same problem with the way above coz CCFL circut was sensitive
                                  to bad lamp my tv was KLV-32BX35A.
                                  hope success
                                  Thankyou, i want to remove proctect Pin and don't replace bad lamp, what's happen of this transformer???

                                  Comment

                                  • amro eid
                                    New Member
                                    • Apr 2014
                                    • 5
                                    • egypt

                                    #157
                                    Re: 40" Sony LCD KDL-40EX500 Seconds to black (6 blinks)

                                    hello
                                    u want to remove proctect Pin
                                    connect pin pin 20 to ground directly
                                    the tv will work and u will see the real reason which made this problem
                                    bad lamp or bad contact to one lamp or bad transformer or something else like bad caps in pf and high voltage
                                    but please pay attention
                                    it is very important
                                    we remove protection to fix the real reason and after that we we connect
                                    it if u remove it and deliver it to your customer the tv will back to u
                                    u will find big problem burning,dead fet ,dead ic .etc and then u will need i/p board
                                    any way i think u have bad lamp inside this is common fault
                                    in sony and sharp
                                    hope this may help
                                    regards
                                    Last edited by amro eid; 04-29-2014, 03:31 PM.

                                    Comment

                                    • coofhair
                                      New Member
                                      • Apr 2014
                                      • 4
                                      • viet nam

                                      #158
                                      Re: 40" Sony LCD KDL-40EX500 Seconds to black (6 blinks)

                                      @amro eid - Thank you very much your ardour, all that you share to userful for me, i've understood what's important of that proplem, Don't be fix it without Ovp

                                      You're Egyptian? your English is very good,and my is so bad i can't write here to more what i think by english hihi

                                      I don't understand really, can you help me, exlain to me more. If i remove protect pin 20, and my tv have bad lamp then turn on tv, transformer works, back light works. What is it to kills Fet, IC or burns transformer
                                      Last edited by coofhair; 05-02-2014, 11:43 AM.

                                      Comment

                                      • amro eid
                                        New Member
                                        • Apr 2014
                                        • 5
                                        • egypt

                                        #159
                                        Re: 40" Sony LCD KDL-40EX500 Seconds to black (6 blinks)

                                        hello coofhair
                                        bad transformer sure kills fet and also may kills driver ic
                                        about ccfl lamps u can test it out of tv with inverter of old scanner u have to see
                                        it.s light one by one u will find one or 2 lamp have dark area besides
                                        it.s contact with ht (about 1200v)
                                        and there is many tools exist online to test ccfl lamps and transformers
                                        resolding components besides fet and transformers coz overheating in this area also make sure carefully about
                                        bad caps which it.s value in pf and high voltage as i wrote before it.s connected to transformers
                                        finally
                                        about sony from my experience i guess u have bad lamp
                                        hope this will help
                                        regards
                                        Last edited by amro eid; 05-08-2014, 02:36 PM.

                                        Comment

                                        • ger10101
                                          New Member
                                          • Sep 2014
                                          • 2
                                          • United States

                                          #160
                                          Re: 40" Sony LCD KDL-40EX500 Seconds to black (6 blinks)

                                          Originally posted by tieny
                                          Hmm, cutting it worked. TV turns on perfectly, no dimming when it gets to the HDMI screen, its just full bright.
                                          which one is the dim control wire?

                                          Comment

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