ESR meter upgrades

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  • vinceroger69
    Badcaps Legend
    • Mar 2012
    • 6714
    • uk

    #621
    Re: ESR meter upgrades

    Originally posted by stj
    well i just built this.

    this is for the COLOUR-TFT KIT. and will be known as "AY-AT" because it's printed on the pcb.
    this is tested btw.

    bmht, mr Hansson - you want to flash this.
    Did you make any other mods to this tester stj other than the cut out fot the header.

    Comment

    • Per Hansson
      Super Moderator
      • Jul 2005
      • 5894
      • Sweden

      #622
      Re: ESR meter upgrades

      Originally posted by stj
      well i just built this.

      this is for the COLOUR-TFT KIT. and will be known as "AY-AT" because it's printed on the pcb.
      this is tested btw.

      bmht, mr Hansson - you want to flash this.
      AY-AT ESR tester (SVN684).zip
      Mine is the mega328_st7565, not the mega328_color_kit.
      "The one who says it cannot be done should never interrupt the one who is doing it."

      Comment

      • stj
        Great Sage 齊天大聖
        • Dec 2009
        • 30915
        • Albion

        #623
        Re: ESR meter upgrades

        Originally posted by vinceroger69
        Did you make any other mods to this tester stj other than the cut out fot the header.
        just used an lm4040 instead of the tl431
        they REALLY need a 16MHz crystal though - the screen update is soo slow you can see it refresh the image!

        Comment

        • stj
          Great Sage 齊天大聖
          • Dec 2009
          • 30915
          • Albion

          #624
          Re: ESR meter upgrades

          Originally posted by Per Hansson
          Mine is the mega328_st7565, not the mega328_color_kit.
          i just realised that.

          Comment

          • stj
            Great Sage 齊天大聖
            • Dec 2009
            • 30915
            • Albion

            #625
            Re: ESR meter upgrades

            new manual - lots of updates.
            Attached Files

            Comment

            • vinceroger69
              Badcaps Legend
              • Mar 2012
              • 6714
              • uk

              #626
              Re: ESR meter upgrades

              Originally posted by stj
              new manual - lots of updates.
              Thanks stj for the newer manual some very good information in it.

              Comment

              • stj
                Great Sage 齊天大聖
                • Dec 2009
                • 30915
                • Albion

                #627
                Re: ESR meter upgrades

                fixed a bug in the frequency generator.
                Attached Files

                Comment

                • Dutch52
                  Retired
                  • Aug 2016
                  • 9
                  • Netherlands

                  #628
                  Re: ESR meter upgrades

                  Originally posted by stj
                  i just built a TFT tester kit for a guy, and the test socket is defective - the contacts dont open!!
                  has anybody else seen bad test sockets??
                  Yes, I have had a few bad ones. Point is, that it is a cheap fabrication.
                  But the good thing is that you can repair them.

                  Loose the 2 little screws on the above side, remove the top plate and handle
                  and re-adjust the contactplates, so that they are all wide open.
                  Carefully place all the parts back, with a bit of 'feeling' it should work.

                  regards,
                  Willem

                  Comment

                  • stj
                    Great Sage 齊天大聖
                    • Dec 2009
                    • 30915
                    • Albion

                    #629
                    Re: ESR meter upgrades

                    a warning i just discovered:

                    the datasheet for the LM4040 has the TO-92 package pinout wrong!!!!!!!
                    it states "view from above", but the pinout is actually from below.

                    Comment

                    • vinceroger69
                      Badcaps Legend
                      • Mar 2012
                      • 6714
                      • uk

                      #630
                      Re: ESR meter upgrades

                      Originally posted by stj
                      a warning i just discovered:

                      the datasheet for the LM4040 has the TO-92 package pinout wrong!!!!!!!
                      it states "view from above", but the pinout is actually from below.
                      ive just fitted one to my old version tester that came in todays post that im just upgrading is this data sheet the right one?
                      https://cdn.badcaps-static.com/pdfs/...757ef4e1ec.pdf

                      Comment

                      • stj
                        Great Sage 齊天大聖
                        • Dec 2009
                        • 30915
                        • Albion

                        #631
                        Re: ESR meter upgrades

                        interesting.
                        THAT pdf is correct.
                        revision H.

                        the one i had that is wrong is revision J
                        so they had it right, and then messed it up!!!

                        Comment

                        • vinceroger69
                          Badcaps Legend
                          • Mar 2012
                          • 6714
                          • uk

                          #632
                          Re: ESR meter upgrades

                          my 2016 tester ive fitted it wrong so i need to order some more.
                          Last edited by vinceroger69; 08-09-2016, 09:58 AM.

                          Comment

                          • stj
                            Great Sage 齊天大聖
                            • Dec 2009
                            • 30915
                            • Albion

                            #633
                            Re: ESR meter upgrades

                            did you cut the pin off?
                            you should bend it out of the way and test the device.

                            if you hold it pins down, and flat face pointing towards you,
                            the unused pin is the left one.


                            how you know it works, if you start the tester and it only gives the battery voltage, it's not working.
                            if you also get the regulated voltage (5.00v) then it works.
                            Last edited by stj; 08-09-2016, 10:11 AM.

                            Comment

                            • vinceroger69
                              Badcaps Legend
                              • Mar 2012
                              • 6714
                              • uk

                              #634
                              Re: ESR meter upgrades

                              yes cut the pins off dosnt matter will order some what voltage was they im sure the ones you linked was 2.5v if i remember rite?.

                              Edit just found your link in post 224 will order some now
                              http://uk.rs-online.com/web/p/voltag...ences/5343037/
                              Last edited by vinceroger69; 08-09-2016, 10:27 AM.

                              Comment

                              • vinceroger69
                                Badcaps Legend
                                • Mar 2012
                                • 6714
                                • uk

                                #635
                                Re: ESR meter upgrades

                                stj my old version tester came today i have up graded the atmega ic added a 16 mhz crystal and 2 capacitors (as non installed on the pcb) added the 2 capacitors between vcc and ground pins also added the header and the voltage regulator so what i need to do tomorrow is add the firmware i have avrdude installed now and have this command?
                                avrdude -c USBasp -P usb -p m328p -U flash:w:TransistorTester.hex \-U eeprom:w:TransistorTester.eep \-U lfuse:w:0xf7:m \-U hfuse:w:0xd9:m \-U efuse:w:0xfc:m
                                now where do i add the hex files etc too? do i copy them to the avr programme folder?

                                Comment

                                • stj
                                  Great Sage 齊天大聖
                                  • Dec 2009
                                  • 30915
                                  • Albion

                                  #636
                                  Re: ESR meter upgrades

                                  try both of these,
                                  tell me which works.

                                  to use avrdude, put the hex files in the same folder you use the commandline from - or use avrdudess
                                  Attached Files
                                  Last edited by stj; 08-09-2016, 01:26 PM.

                                  Comment

                                  • vinceroger69
                                    Badcaps Legend
                                    • Mar 2012
                                    • 6714
                                    • uk

                                    #637
                                    Re: ESR meter upgrades

                                    Originally posted by stj
                                    try both of these,
                                    tell me which works.

                                    to use avrdude, put the hex files in the same folder you use the commandline from - or use avrdudess
                                    Hi stj ive tried to load the firmware using avrdude i use command
                                    avrdude -c USBasp -P usb -p m328p -U flash:w:TransistorTester.hex \-U eeprom:w:TransistorTester.eep \-U lfuse:w:0xf7:m \-U hfuse:w:0xd9:m \-U efuse:w:0xfc:m
                                    now when i turn the tester on the screen lights up with no data on it then after a few seconds the screen flashes on and off (strobing effect) and power led on tester is flashing i can see in the enclosed picture the fuses have been set wrong? i have also tried both your files and both do the same? thanks vince
                                    Attached Files
                                    Last edited by vinceroger69; 08-11-2016, 07:30 AM.

                                    Comment

                                    • stj
                                      Great Sage 齊天大聖
                                      • Dec 2009
                                      • 30915
                                      • Albion

                                      #638
                                      Re: ESR meter upgrades

                                      that screen pic shows only the flash being programmed, not the eeprom or fuses.

                                      try 3 seperate lines in order:
                                      avrdude -c USBasp -P usb -p m328p -U flash:w:TransistorTester.hex

                                      avrdude -c USBasp -P usb -p m328p -U eeprom:w:TransistorTester.eep

                                      avrdude -c USBasp -P usb -p m328p -U lfuse:w:0xf7:m \-U hfuse:w:0xd9:m \-U efuse:w:0xfc:m

                                      Comment

                                      • vinceroger69
                                        Badcaps Legend
                                        • Mar 2012
                                        • 6714
                                        • uk

                                        #639
                                        Re: ESR meter upgrades

                                        Originally posted by stj
                                        that screen pic shows only the flash being programmed, not the eeprom or fuses.

                                        try 3 seperate lines in order:
                                        avrdude -c USBasp -P usb -p m328p -U flash:w:TransistorTester.hex

                                        avrdude -c USBasp -P usb -p m328p -U eeprom:w:TransistorTester.eep

                                        avrdude -c USBasp -P usb -p m328p -U lfuse:w:0xf7:m \-U hfuse:w:0xd9:m \-U efuse:w:0xfc:m
                                        using that method seems to work tried both of your files the strip grid does nothing really just lights the screen with some odd blocks now the first file seems to work says battery ok then testing then timeout! then goes off

                                        Comment

                                        • Dutch52
                                          Retired
                                          • Aug 2016
                                          • 9
                                          • Netherlands

                                          #640
                                          Re: ESR meter upgrades

                                          The long line copy & paste for avrdude got me in trouble too.
                                          Earlier I did this without problem (using Windows 7 SP1 and Windows 10 v1511 (10586))
                                          Now I have Windows 10 Anniversary Update (14393) I have this too.
                                          I have now switched to ARVDUDESS which works fine.

                                          Anyone who can confirm this behaviour?

                                          Comment

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