Sony KDL50EX645 Six Blink

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  • ljintexas
    LJinTexas
    • Jan 2015
    • 669
    • USA

    #1

    Sony KDL50EX645 Six Blink

    This set just quit working. No Flash, no noise, no warning signs. Three years old. Here are pictures of whole set and each respective board. Green LED will come on with both remote and push button, but after 30 seconds goes off and Red LED goes back to six blinks. No back light from what I can see. Any suggestions on points to test voltage or otherwise are greatly appreciated.
    Attached Files
  • ljintexas
    LJinTexas
    • Jan 2015
    • 669
    • USA

    #2
    Re: Sony KDL50EX645 Six Blink

    Better Picture of SMPS
    Attached Files

    Comment

    • Hamie
      Badcaps Legend
      • Apr 2014
      • 1383
      • UK

      #3
      Re: Sony KDL50EX645 Six Blink

      Is your TV connected to the Internet?

      Comment

      • ljintexas
        LJinTexas
        • Jan 2015
        • 669
        • USA

        #4
        Re: Sony KDL50EX645 Six Blink

        Not at the moment.

        Comment

        • ljintexas
          LJinTexas
          • Jan 2015
          • 669
          • USA

          #5
          Re: Sony KDL50EX645 Six Blink

          It has no backlight..no display

          Comment

          • ljintexas
            LJinTexas
            • Jan 2015
            • 669
            • USA

            #6
            Re: Sony KDL50EX645 Six Blink

            From what I understand, i cannot do the firmware update unless the display is working.

            Comment

            • ljintexas
              LJinTexas
              • Jan 2015
              • 669
              • USA

              #7
              Re: Sony KDL50EX645 Six Blink

              I have the file from Sony support

              Comment

              • Hamie
                Badcaps Legend
                • Apr 2014
                • 1383
                • UK

                #8
                Re: Sony KDL50EX645 Six Blink

                Yeah it, i know that sony updated some of their range recently and it corrupted the TV. But this wouldn't have applied to you if it wasn't connected to the net.

                Comment

                • ljintexas
                  LJinTexas
                  • Jan 2015
                  • 669
                  • USA

                  #9
                  Re: Sony KDL50EX645 Six Blink

                  It may have been connected. I bought it as a dead set. Customer had called Sony and they told him it sounded like the SMPS..where is info about the possible corruption?

                  Comment

                  • Hamie
                    Badcaps Legend
                    • Apr 2014
                    • 1383
                    • UK

                    #10
                    Re: Sony KDL50EX645 Six Blink

                    info came from my local Sony centre.

                    Comment

                    • ljintexas
                      LJinTexas
                      • Jan 2015
                      • 669
                      • USA

                      #11
                      Re: Sony KDL50EX645 Six Blink

                      Reset code using 10 sec on..unplug for 15 sec..plug in and turn on using PB switch..Solid green then three green blinks for about 30 seconds...then back to six blinks. Measured pins labeled UNREG 24 Volts leading to inverter when light is green..only getting 1.59 volts. Tried this with inverter plugged in and unplugged..same result so I am reasonably sure the inverter is not dragging it down. I read on a forum that there is a known design defect in the 24 volt transformer section of this board.

                      Comment

                      • tom66
                        EVs Rule
                        • Apr 2011
                        • 32560
                        • UK

                        #12
                        Re: Sony KDL50EX645 Six Blink

                        Did you verify the main board is sending a power on command? The 24V will measure low if the main board does not send that command.
                        Please do not PM me with questions! Questions via PM will not be answered. Post on the forums instead!
                        For service manual, schematic, boardview (board view), datasheet, cad - use our search.

                        Comment

                        • ljintexas
                          LJinTexas
                          • Jan 2015
                          • 669
                          • USA

                          #13
                          Re: Sony KDL50EX645 Six Blink

                          I did not do that Tom. Let me see if I can figure out which terminal gets the "on" command. I will check it!

                          Thanks!

                          Comment

                          • nicholas1110
                            Senior Member
                            • Aug 2012
                            • 127
                            • usa

                            #14
                            Re: Sony KDL50EX645 Six Blink

                            Hello,

                            I had one of these come through my shop recently. The issue was a smd resistor on the back side of the power supply. I'll look through my notes later today to find the exact location. Otherwise there is a repair service on eBay for this issue as well.

                            Comment

                            • ljintexas
                              LJinTexas
                              • Jan 2015
                              • 669
                              • USA

                              #15
                              Re: Sony KDL50EX645 Six Blink

                              I verified that I have 3.3V SB, 3.3V @ POWER_ON, 12V on the two pins labeled REG12V, and 3V@T-CON-ON
                              This is for the 20 sec or so before it defaults back to six blinks with green LED on. Then all goes to 0V.
                              Attached Files

                              Comment

                              • ljintexas
                                LJinTexas
                                • Jan 2015
                                • 669
                                • USA

                                #16
                                Re: Sony KDL50EX645 Six Blink

                                Thank You nicholas! Yes I saw it they say they burn it in an actual set for 12hours after repairs..Includes shipping both ways for a mere $85. They say they also know of a design defect in the board and remedy it.

                                Comment

                                • nicholas1110
                                  Senior Member
                                  • Aug 2012
                                  • 127
                                  • usa

                                  #17
                                  Re: Sony KDL50EX645 Six Blink

                                  Hi, just looked through my notes. I replaced smd resistor r602d on the backside of the power su

                                  Comment

                                  • nicholas1110
                                    Senior Member
                                    • Aug 2012
                                    • 127
                                    • usa

                                    #18
                                    Re: Sony KDL50EX645 Six Blink

                                    Also it read open when tested fyi

                                    Comment

                                    • budm
                                      Badcaps Legend
                                      • Feb 2010
                                      • 40746
                                      • USA

                                      #19
                                      Re: Sony KDL50EX645 Six Blink

                                      r602d is part of the series sensing resistors (A~D, sensing the Boosted PFC Voltage(>360vdc)), very high resistance resistors feeding IC601.
                                      http://assets.shopjimmy.com/media/ca...-11-bottom.jpg

                                      http://www.shopjimmy.com/sony-1-895-...e50-board.htm#
                                      Attached Files
                                      Last edited by budm; 05-17-2015, 10:33 PM.
                                      Never stop learning
                                      Basic LCD TV and Monitor troubleshooting guides.
                                      http://www.badcaps.net/forum/showthr...956#post305956

                                      Voltage Regulator (LDO) testing:
                                      http://www.badcaps.net/forum/showthr...999#post300999

                                      Inverter testing using old CFL:
                                      http://www.badcaps.net/forum/showthr...er+testing+cfl

                                      Tear down pictures : Hit the ">" Show Albums and stories" on the left side
                                      http://s807.photobucket.com/user/budm/library/

                                      TV Factory reset codes listing:
                                      http://www.badcaps.net/forum/showthread.php?t=24809

                                      Comment

                                      • ljintexas
                                        LJinTexas
                                        • Jan 2015
                                        • 669
                                        • USA

                                        #20
                                        Re: Sony KDL50EX645 Six Blink

                                        Just got repaired smps back from Sony service agent. They charged me $85 including Priority Mail return shipping. After close inspection here is what I found that was done:

                                        Replaced R602 A-D
                                        Replaced IC601
                                        Replaced IC303
                                        Replaced D305
                                        Replaced ZD306

                                        Works like a champ.

                                        Thanks
                                        LJ
                                        Last edited by ljintexas; 05-25-2015, 09:12 AM.

                                        Comment

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