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Exploding cap on Dynex power board...?

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    Exploding cap on Dynex power board...?

    Recently our Dynex DX-42E250A12 42" LCD TV stopped responding. When we shut it off, we could not turn it on. The standby LED remained lit, but there was no response to the "on" button. I have a smattering of electronics experience, and I've replaced things like fuses and caps on circuit boards before, so I took it apart to see if I could find a problem. The TV is easy to disassemble. There are only three boards inside. The power supply board is the only one that has non-solid caps on it. I could not find any that were bulged, and the fuse tested good. Connections all looked tight, and I could see no evidence of cold solder joints, no hot spots, etc. I put the board back on and plugged the TV in, switched it on. It came on, but I heard a faint cheeping, and after a few seconds, one of the caps on the power board started smoking, and exploded. I did nothing to the board, there were no shorts, etc. I'm wondering what might have caused this? A bad voltage regulator? The cap that blew was the largest one, on the far left in the picture, a Rubycon 82uF 450V capacitor. I've found a new board for it, but I'm hoping the fault here is confined to the power board, and not something else.

    Last edited by guyonearth; 06-02-2014, 05:27 PM.

    #2
    Re: Exploding cap on Dynex power board...?

    It would help if you can post photos of your own board, in case there is something you have missed
    "Tantalum for the brave, Solid Aluminium for the wise, Wet Electrolytic for the adventurous"
    -David VanHorn

    Comment


      #3
      Re: Exploding cap on Dynex power board...?

      Best I can do for pictures.





      Comment


        #4
        Re: Exploding cap on Dynex power board...?

        You said the cap exploded, did it leak any liquid? I cannot tell from looking at your board to see the damage on the cap. That is the main filter cap. Did the main AC fuse also blow?
        Never stop learning
        Basic LCD TV and Monitor troubleshooting guides.
        http://www.badcaps.net/forum/showthr...956#post305956

        Voltage Regulator (LDO) testing:
        http://www.badcaps.net/forum/showthr...999#post300999

        Inverter testing using old CFL:
        http://www.badcaps.net/forum/showthr...er+testing+cfl

        Tear down pictures : Hit the ">" Show Albums and stories" on the left side
        http://s807.photobucket.com/user/budm/library/

        TV Factory reset codes listing:
        http://www.badcaps.net/forum/showthread.php?t=24809

        Comment


          #5
          Re: Exploding cap on Dynex power board...?

          Originally posted by budm View Post
          You said the cap exploded, did it leak any liquid? I cannot tell from looking at your board to see the damage on the cap. That is the main filter cap. Did the main AC fuse also blow?
          It sprayed liquid all over and gave off a huge cloud of smoke. You can faintly see some residue above and around it. The main fuse (lower right, round red object) is NOT blown.

          Here is a closeup.

          Last edited by guyonearth; 06-03-2014, 09:13 AM.

          Comment


            #6
            Re: Exploding cap on Dynex power board...?

            It's possible it just failed by itself due to a manufacturing defect or such. If it went open-circuit I think that would explain the fuse being OK. Then the PSU wouldn't work because there would effectively be no filter capacitor to keep the mains voltage up.

            Or perhaps some failure in the PFC circuit caused it to be over-volted? Budm, do you know if this is possible?
            "Tantalum for the brave, Solid Aluminium for the wise, Wet Electrolytic for the adventurous"
            -David VanHorn

            Comment


              #7
              Re: Exploding cap on Dynex power board...?

              It could have just been a bad cap. I'd replace it and fire it up, see what happens.

              Comment


                #8
                Re: Exploding cap on Dynex power board...?

                Originally posted by Agent24 View Post
                It's possible it just failed by itself due to a manufacturing defect or such. If it went open-circuit I think that would explain the fuse being OK. Then the PSU wouldn't work because there would effectively be no filter capacitor to keep the mains voltage up.

                Or perhaps some failure in the PFC circuit caused it to be over-volted? Budm, do you know if this is possible?
                I'd say it is a problem with the PFC, keep in mind, that is a rubycon capacitor that blew. Never seen a high voltage rubycon capacitor go bad before. Doesn't mean it is impossible though!
                Muh-soggy-knee

                Comment


                  #9
                  Re: Exploding cap on Dynex power board...?

                  i would replace and hook up a meter when firing it up.
                  there should be around 400vdc across it.
                  be ready to pull the plug fast if it overshoots!

                  Comment


                    #10
                    Re: Exploding cap on Dynex power board...?

                    Yes, it is possible that the PFC lost its regulation.
                    Never stop learning
                    Basic LCD TV and Monitor troubleshooting guides.
                    http://www.badcaps.net/forum/showthr...956#post305956

                    Voltage Regulator (LDO) testing:
                    http://www.badcaps.net/forum/showthr...999#post300999

                    Inverter testing using old CFL:
                    http://www.badcaps.net/forum/showthr...er+testing+cfl

                    Tear down pictures : Hit the ">" Show Albums and stories" on the left side
                    http://s807.photobucket.com/user/budm/library/

                    TV Factory reset codes listing:
                    http://www.badcaps.net/forum/showthread.php?t=24809

                    Comment


                      #11
                      Re: Exploding cap on Dynex power board...?

                      Don't want to sound stupid, but what does "PFC" stand for?

                      Comment


                        #12
                        Re: Exploding cap on Dynex power board...?

                        Power Factor Correction

                        I actually had a power board recently which was "eating" 450V caps. Two blew up. (Old one & replacement.)

                        I checked it the bus voltage. It was 360V normally (a little low.) Just before the second cap popped my meter went over-range (that means >660V...)
                        Please do not PM me with questions! Questions via PM will not be answered. Post on the forums instead!
                        For service manual, schematic, boardview (board view), datasheet, cad - use our search.

                        Comment


                          #13
                          Re: Exploding cap on Dynex power board...?

                          Not to be walk on this thread, but your board looks exactly the same as mine. I have the same problem with mine. I'm sure that the problem is in the PFC circuit. See link below:

                          https://www.badcaps.net/forum/showthread.php?t=41616

                          I haven't found the problem yet, but still looking. Also, I bought another board since they are ridiculously cheap, but I want to find out what the problem is.

                          Comment


                            #14
                            Re: Exploding cap on Dynex power board...?

                            Does anyone know where I can get power board cheap for a dx-42e250a12

                            Comment


                              #15
                              Re: Exploding cap on Dynex power board...?

                              last time i saw a cap do that, it was a leaky rectifier hitting the cap with ac.

                              Comment

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