Speed controller for golf trolley

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  • redriddick
    Senior Member
    • Dec 2014
    • 93
    • Ireland

    #41
    Re: Speed controller for golf trolley

    Where to start?

    Comment

    • budm
      Badcaps Legend
      • Feb 2010
      • 40746
      • USA

      #42
      Re: Speed controller for golf trolley

      https://www.badcaps.net/forum/attach...6&d=1548445387
      What are the P/N as printed on top of those two IC's?
      Never stop learning
      Basic LCD TV and Monitor troubleshooting guides.
      http://www.badcaps.net/forum/showthr...956#post305956

      Voltage Regulator (LDO) testing:
      http://www.badcaps.net/forum/showthr...999#post300999

      Inverter testing using old CFL:
      http://www.badcaps.net/forum/showthr...er+testing+cfl

      Tear down pictures : Hit the ">" Show Albums and stories" on the left side
      http://s807.photobucket.com/user/budm/library/

      TV Factory reset codes listing:
      http://www.badcaps.net/forum/showthread.php?t=24809

      Comment

      • R_J
        Badcaps Legend
        • Jun 2012
        • 9588
        • Canada

        #43
        Re: Speed controller for golf trolley

        It looks like the one ic is a LM78L05 regulator and the other one could be a microchip 12C5xx pic ic
        Last edited by R_J; 02-06-2019, 12:00 PM.

        Comment

        • redriddick
          Senior Member
          • Dec 2014
          • 93
          • Ireland

          #44
          Re: Speed controller for golf trolley

          Will check them in a min

          Comment

          • redriddick
            Senior Member
            • Dec 2014
            • 93
            • Ireland

            #45
            Re: Speed controller for golf trolley

            Originally posted by budm
            https://www.badcaps.net/forum/attach...6&d=1548445387
            What are the P/N as printed on top of those two IC's?
            12c671 and 78L05A i think

            Comment

            • R_J
              Badcaps Legend
              • Jun 2012
              • 9588
              • Canada

              #46
              Re: Speed controller for golf trolley

              Have you checked to see if you have 5 volts coming out of the regulator ic?
              Where does the speed pot connect and where does the on/off switch connect?

              Comment

              • redriddick
                Senior Member
                • Dec 2014
                • 93
                • Ireland

                #47
                Re: Speed controller for golf trolley

                Originally posted by R_J
                Have you checked to see if you have 5 volts coming out of the regulator ic?
                Where does the speed pot connect and where does the on/off switch connect?
                The blue and red wire are where the pot and on off switch are connected.
                I will have 're solder the mosfets and relay before I can test for 5v

                Comment

                • R_J
                  Badcaps Legend
                  • Jun 2012
                  • 9588
                  • Canada

                  #48
                  Re: Speed controller for golf trolley

                  The way it likely works is 12 volts is applied to the board from the battery, U3 supplies 5 volts to the pic processor. when the switch/pot is activated the pic outputs a pwm signal to Q4 & Q5 then to the output transistors (this is the variable speed signal) then the pic also turns on the relay connecting the transistor output to the motor, driving the motor at whetever the speed pot is set to. The relay is likely also used to provide dynamic braking for the motor
                  Q7 looks like the relay drive transistor, D3 is protection across the relay coil.

                  I believe that diode D1? (to220 dual diode?) is likely connected across the motor to protect the output transistors.
                  Last edited by R_J; 02-06-2019, 02:26 PM.

                  Comment

                  • budm
                    Badcaps Legend
                    • Feb 2010
                    • 40746
                    • USA

                    #49
                    Re: Speed controller for golf trolley

                    Post #17 also suggested to test the Voltages, but no data from OP.
                    Never stop learning
                    Basic LCD TV and Monitor troubleshooting guides.
                    http://www.badcaps.net/forum/showthr...956#post305956

                    Voltage Regulator (LDO) testing:
                    http://www.badcaps.net/forum/showthr...999#post300999

                    Inverter testing using old CFL:
                    http://www.badcaps.net/forum/showthr...er+testing+cfl

                    Tear down pictures : Hit the ">" Show Albums and stories" on the left side
                    http://s807.photobucket.com/user/budm/library/

                    TV Factory reset codes listing:
                    http://www.badcaps.net/forum/showthread.php?t=24809

                    Comment

                    • redriddick
                      Senior Member
                      • Dec 2014
                      • 93
                      • Ireland

                      #50
                      Re: Speed controller for golf trolley

                      There is 5v to the pic

                      Comment

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