Announcement

Collapse
No announcement yet.

Help with freemotion incline trainer with controller comm error

Collapse
X
 
  • Filter
  • Time
  • Show
Clear All
new posts

    Help with freemotion incline trainer with controller comm error

    The treadmill was working fine, one day the belt snapped and after checking the unit I also noticed that the display is now showing the Controller comm error. So I opened it up and the treadmill had two boards. One is a power supply board and the other is the motor controller. I noticed there was a mouse nest, so I took power supply board out, cleaned it up, replaced the big capacitor and that did nothing. Then I took apart the motor controller and cleaned that up, and when I plugged it in, it started right up. I thought I fixed it. But when the belt arrived, I installed it and tried to power it on. It returned the same error. I tried replicating what I did, but it still shows the same error.

    The treadmill is a freemotion FMTK750090. The motor controller is a cc2050 by Delta and the power supply board is a PBCL_UNI_50W by icon. Anyone knows what I could check.

    The cc2050 has 6 x 820 farad capacitors that read 730-735 farad.

    Any guidance on this would be greatly appreciated.

    #2
    “has 6 x 820 farad capacitors that read 730-735 farad.”

    This is a little bit low but it depends on where it is in the circuit if this is a problem or not
    9 PC LCD Monitor
    6 LCD Flat Screen TV
    30 Desk Top Switching Power Supply
    10 Battery Charger Switching Power Supply for Power Tool
    6 18v Lithium Battery Power Boards for Tool Battery Packs
    1 XBox 360 Switching Power Supply and M Board
    25 Servo Drives 220/460 3 Phase
    6 De-soldering Station Switching Power Supply 1 Power Supply
    1 Dell Mother Board
    15 Computer Power Supply
    1 HP Printer Supply & Control Board * lighting finished it *

    These two repairs where found with a ESR meter...> Temp at 50*F then at 90*F the ESR reading more than 10%
    1 Over Head Crane Current Sensing Board ( VFD Failure Five Years Later )
    2 Hem Saw Computer Stack Board
    All of these had CAPs POOF
    All of the mosfet that are taken out by bad caps

    Comment


      #3
      Mouse piss does quite a number on circuit boards... I would clean these boards in a ultrasonic cleaner then see what the mouse piss damaged. Its corrosive and eats everything. Been there,, done that, got the ticket and the shirt!

      Comment


        #4
        Originally posted by sam_sam_sam View Post
        “has 6 x 820 farad capacitors that read 730-735 farad.”

        This is a little bit low but it depends on where it is in the circuit if this is a problem or not
        The 6 capacitors are on the bottom side of the motor controllers.

        Comment


          #5
          Originally posted by CapLeaker View Post
          Mouse piss does quite a number on circuit boards... I would clean these boards in a ultrasonic cleaner then see what the mouse piss damaged. Its corrosive and eats everything. Been there,, done that, got the ticket and the shirt!
          On it, I'll keep you'll posted and see if this fixes it.

          Comment


            #6
            Originally posted by ronnygracias View Post

            On it, I'll keep you'll posted and see if this fixes it.


            I had to write off a whole vhf crystallized receiver because of it. Mouse pissed exactly in the tuning holes in the case. After a while the receiver quit. Looked inside and it damaged traces, damaged through holes, ate legs etc. It is as bad as a leaking capacitor. So remember where the mouse piss was, clean it with water and dawn dish soap, flowed by a pure alcohol bath and dry it off. I like the ultrasonic, as it gets into everything.

            Comment

            Working...
            X