help with a APC ups mod

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  • budm
    replied
    Re: help with a APC ups mod

    It is still charging the batteries and still talking to the computer?

    Leave a comment:


  • yonu
    replied
    Re: help with a APC ups mod

    Ok here is the label on the transformer
    Attached Files

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  • yonu
    replied
    Re: help with a APC ups mod

    ok on the sticker will upload that one in a sec and yikes didn't even notice the burnt trace but then I wasn't looking for it

    Leave a comment:


  • budm
    replied
    Re: help with a APC ups mod

    That T2 transformer has a P/N sticker on the side, can you post that picture?
    I also see burnt trace on the bottom side around that transformer also.

    Leave a comment:


  • yonu
    replied
    Re: help with a APC ups mod

    Ok here are the pics
    Attached Files

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  • yonu
    replied
    Re: help with a APC ups mod

    ok I will get them taken tomorrow

    Thanks,
    Yonu

    Leave a comment:


  • budm
    replied
    Re: help with a APC ups mod

    Take good clear pictures of the whole both sides of the board again, and then in 1/4 sections using good lights so we can clearly see the traces and the components.

    Leave a comment:


  • yonu
    replied
    Re: help with a APC ups mod

    ok I am picking up another be350r tomorrow from a client that found out it was cheaper to buy a new ups then a battery locally. so if any one is game to help me out I want to make an attempt with it to pull the charging transformer and install a larger one. However I know very little about transformers so I am hoping someone may be willing to help me id the parts I should change out and the part I am really lost on is how do I know what pins/wires on a new transformer go where.

    Thanks,
    yonu

    Leave a comment:


  • goontron
    replied
    Re: help with a APC ups mod

    Originally posted by kc8adu
    it would be so easy to pull that transformer and build a charger with a bridge,7815,and a diode or 2 to drop.
    those units are trash.
    i would suggest driving the inverter transformer from the ac line and using the primary as the lv side but these things are lousy too.run super hot since they are cheap.
    its something to play with and learn from then recycle.
    IDK, you can get some decent current out of them.

    Leave a comment:


  • budm
    replied
    Re: help with a APC ups mod

    That little transformer on that board I have no idea how many secondary side windings it has, it has one for sure to run the batteries charger circuit, there may be another one to turn the controller for the USB, etc.

    Leave a comment:


  • kc8adu
    replied
    Re: help with a APC ups mod

    it would be so easy to pull that transformer and build a charger with a bridge,7815,and a diode or 2 to drop.
    those units are trash.
    i would suggest driving the inverter transformer from the ac line and using the primary as the lv side but these things are lousy too.run super hot since they are cheap.
    its something to play with and learn from then recycle.

    Leave a comment:


  • yonu
    replied
    Re: help with a APC ups mod

    I figured I would use the relay method.

    now just for size of the new enclosure and less wires is there any reason I can't simply make a end and connect the wallwart to the 110v surge protecter outputs on the board.

    Thanks,
    Yonu
    Attached Files

    Leave a comment:


  • budm
    replied
    Re: help with a APC ups mod

    Are you going to use the relay or Diodes for switching?
    Please measure the DC Voltage right at the batteries terminal with the UPS plugged in, you do not even need to turn on the power switch because the charger is an always on.
    From user manual:
    The Back-UPS ES should charge for at least
    16 hours to ensure sufficient runtime. The unit
    is being charged whenever it is connected to
    utility power, whether the unit is turned ON or
    OFF
    .
    Then check your computer to see if you communicate with the unit.
    The relay method is probably the best way with minimum power lost.
    If you are going to use diode switching, the Wallwart will have to be around 15~16V range.
    Last edited by budm; 07-24-2014, 04:25 PM.

    Leave a comment:


  • yonu
    replied
    Re: help with a APC ups mod

    ok thanks I will look do that I think I have a 6amp 12v adapter out in my workshop.

    Now just for the sake of my curiosity and just to know if it was doable could I swap out the transformer and voltage regulators on the apc with larger output versions.

    Thanks,
    Yonu

    Leave a comment:


  • Kiriakos GR
    replied
    Re: help with a APC ups mod

    Originally posted by yonu
    Heap a 40A ATC automotive fuse
    I believe that this is an protection in case that batteries charger is facing a short circuit.
    It supposed that the inrush current in such an event will be enormous.

    Leave a comment:


  • budm
    replied
    Re: help with a APC ups mod

    This is one of the simple way to do it.
    Attached Files

    Leave a comment:


  • yonu
    replied
    Re: help with a APC ups mod

    everything except one piece is good to 14v and I have a 12v regulator wired in the power wire for it

    and oh well back to the drawing board

    Leave a comment:


  • budm
    replied
    Re: help with a APC ups mod

    BTW, your 12VDC operating equipment to have, what is the Voltage range can they function, X~XX Volt?

    Leave a comment:


  • budm
    replied
    Re: help with a APC ups mod

    That small transformer on the PCB is not made to put out what you need which is 3A minimum + head room.

    Leave a comment:


  • yonu
    replied
    Re: help with a APC ups mod

    Could I up the regulator to a larger output one to increase the output or would that tax the other hardware to much?

    Leave a comment:

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