Yes you are probably correct. I will try and test all components in that area to the best of my ability. So far I did not see anything that was shorted. That silicone type coating all over the board makes it difficult.
Power-One solar Inverter driving me NUTS!!!
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the lamp circuit will be fine i guess . what i am trying to see is what turns it on and then see what tells it to come on . there must be something that measures the resistance to earth ground from panel outputs and i suspect something there is amiss . datasheet for the mcu might help a bit .Comment
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Not sure which one is the MCU for this circuit. I do know the alarm relay is on this corner of the board. Do you think this might be the MCU? Sorry for the upside down pic. it’s the only way I can get it under my microscope.
edit: looks like that one is a USB to serial2 PhotosLast edited by mitsu2k; 11-23-2023, 02:30 PM.Comment
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from what i can make out its behaving correctly its only the "A" models that dont halt at this fault . unless yours is an "A" modelComment
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OK now I’m thinking there is really a ground fault. When I connected it back up to the array and turned it on, I tried to measure current from positive, DC, negative DC, to earth ground. I was not able to measure any current, but when on the positive and touching the earth ground with my probe, I noticed very slight arching. I don’t get this arcing on the negative side.
I don’t think that should be the case. When I measured for voltage between the positive terminal and earth ground, I get approximately 149 V. Between the negative and earth ground I get approximately 87 V. The array itself positive to negative measures approximately 256 V. When I disconnect the array from the inverter and just measure the positive and negative coming from the array to earth ground I get very low transient voltage, like 5 to 10 V.
but the question is, where could this leakage be?
edit: when I remove the 4 red MOVs and perform the above test again, I get practically no voltage from negative to earth ground but the voltage from positive to earth ground jumps up to about 191vLast edited by mitsu2k; 11-24-2023, 03:25 PM.Comment
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leakage is on the negative if indeed there is any leakage .. the measurements suggest there is . maybe a cable is damaged or got water inside it .Comment
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OK now I’m thinking there is really a ground fault. When I connected it back up to the array and turned it on, I tried to measure current from positive, DC, negative DC, to earth ground. I was not able to measure any current, but when on the positive and touching the earth ground with my probe, I noticed very slight arching. I don’t get this arcing on the negative side.
I don’t think that should be the case. When I measured for voltage between the positive terminal and earth ground, I get approximately 149 V. Between the negative and earth ground I get approximately 87 V. The array itself positive to negative measures approximately 256 V. When I disconnect the array from the inverter and just measure the positive and negative coming from the array to earth ground I get very low transient voltage, like 5 to 10 V.
but the question is, where could this leakage be?
edit: when I remove the 4 red MOVs and perform the above test again, I get practically no voltage from negative to earth ground but the voltage from positive to earth ground jumps up to about 191v
i do have a document that comes with a different inverter that deals with this on the solar side.Comment
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I tested between the first and third legs in my photo. Here are the results.
500vdc test
#1
175 mOhms
#2
205 mOhms
#3
215 mOhms
#4
239 mOhms
I also tested the two blue ones on the AC side and those tested over 4000 mOhms. (full scale on megger)
Not sure what these results mean. Could all 4 of them be bad?Last edited by mitsu2k; 11-24-2023, 09:43 PM.Comment
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