Sanyo dps46819

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  • slickrickybobby89
    Senior Member
    • Jul 2016
    • 87
    • america

    #1

    Sanyo dps46819

    Hey guys I'm working on a sanyo model # dps46819, the issue im having is distorted picture, i think the term is "solarized" i have visually inspected all components and boards, i have tested the power supply to rule it out, all voltages are correct. I cleaned and reset all conections on the set, and resoldered the ground on the tcon connector, and the problem still persists. It is solarized even when the menu is pulled up. Im wondering if anyone might be able to point out which chip would be responsible for causing this issue.
    Attached Files
  • cliff_hootarski
    Badcaps Veteran
    • Jul 2006
    • 411
    • USA

    #2
    Re: Sanyo dps46819

    1st picture, left side, AS15, 48 pin chip.

    Comment

    • slickrickybobby89
      Senior Member
      • Jul 2016
      • 87
      • america

      #3
      Re: Sanyo dps46819

      Forgot to mention this is an intermittent problem, after the set is on for about 15 mins sometimes the screen will go back to normal, but will return to solarized after a couple minutes. There is also a buzzing noise coming throught the speakers, i figured it was related to the solarization issue.

      Comment

      • slickrickybobby89
        Senior Member
        • Jul 2016
        • 87
        • america

        #4
        Re: Sanyo dps46819

        Is there a method of testing this to verify? Thank you for your quick response cliff_hootarski. Very much appreciated.

        Comment

        • cliff_hootarski
          Badcaps Veteran
          • Jul 2006
          • 411
          • USA

          #5
          Re: Sanyo dps46819

          Pictures of the "solarization"?
          Try freeze spray on that AS15 to see if it changes.

          Comment

          • cliff_hootarski
            Badcaps Veteran
            • Jul 2006
            • 411
            • USA

            #6
            Re: Sanyo dps46819

            Record the voltages on the "VG"(anything labeled VGxx) test points beneath the AS15 chip
            when the picture is bad vs good. Let us know the values. In table form, ie

            VG01 - xx Volts
            VG02 - xx Volts
            and so on.
            Last edited by cliff_hootarski; 07-27-2016, 03:07 PM.

            Comment

            • budm
              Badcaps Legend
              • Feb 2010
              • 40746
              • USA

              #7
              Re: Sanyo dps46819

              I can see the GAMMA DC Voltage test points VG1, ... VG22 but I cannot see ALL of them on the board, some may be under the stickers.
              Never stop learning
              Basic LCD TV and Monitor troubleshooting guides.
              http://www.badcaps.net/forum/showthr...956#post305956

              Voltage Regulator (LDO) testing:
              http://www.badcaps.net/forum/showthr...999#post300999

              Inverter testing using old CFL:
              http://www.badcaps.net/forum/showthr...er+testing+cfl

              Tear down pictures : Hit the ">" Show Albums and stories" on the left side
              http://s807.photobucket.com/user/budm/library/

              TV Factory reset codes listing:
              http://www.badcaps.net/forum/showthread.php?t=24809

              Comment

              • slickrickybobby89
                Senior Member
                • Jul 2016
                • 87
                • america

                #8
                Re: Sanyo dps46819

                Sorry had to reassymble the set lol.
                Attached Files

                Comment

                • slickrickybobby89
                  Senior Member
                  • Jul 2016
                  • 87
                  • america

                  #9
                  Re: Sanyo dps46819

                  I have to figure out how to fire this set up with the back removed, i cannot access the t-con board with everything hooked up.

                  Comment

                  • cliff_hootarski
                    Badcaps Veteran
                    • Jul 2006
                    • 411
                    • USA

                    #10
                    Re: Sanyo dps46819

                    That does look like a classic gamma chip fault.

                    Comment

                    • slickrickybobby89
                      Senior Member
                      • Jul 2016
                      • 87
                      • america

                      #11
                      Re: Sanyo dps46819

                      Vg1 15.32
                      Vg2 11.47-11.61
                      Vg4 10.47
                      Vg6 10.23
                      Vg8 10.21
                      Vg10 8.76
                      Vg12 1.707
                      Vg13 7.53
                      Vg15 1.16
                      Vg17 5.27
                      Vg19 14.73
                      Vg21 13.56
                      Vghc 26.81
                      Vgl 5.992
                      Vgma 15.35
                      The chip in question is also extremely hot to the touch, and freeze spray seems to have no affect on its performance.

                      Comment

                      • cliff_hootarski
                        Badcaps Veteran
                        • Jul 2006
                        • 411
                        • USA

                        #12
                        Re: Sanyo dps46819

                        Bad.

                        Comment

                        • slickrickybobby89
                          Senior Member
                          • Jul 2016
                          • 87
                          • america

                          #13
                          Re: Sanyo dps46819

                          Thanks a million, i will report back once i get a replacement board, my soldering skills are good, but i don't think i could pull that chip off. Thanks cliff and budm, I hope to learn more from you in the future.

                          Comment

                          • slickrickybobby89
                            Senior Member
                            • Jul 2016
                            • 87
                            • america

                            #14
                            Re: Sanyo dps46819

                            Can i ask how you can tell from those values that its bad? I ask so if i run into the problem again on another set i might be able to test it myself and know without having to ask again.

                            Comment

                            • cliff_hootarski
                              Badcaps Veteran
                              • Jul 2006
                              • 411
                              • USA

                              #15
                              Re: Sanyo dps46819

                              The voltages should be linear. Decreasing (or increasing) little by little.
                              Vg1 15.32
                              Vg2 11.47-11.61
                              Vg4 10.47
                              Vg6 10.23
                              Vg8 10.21
                              Vg10 8.76
                              Vg12 1.707 BAD
                              Vg13 7.53
                              Vg15 1.16 BAD
                              Vg17 5.27 BAD
                              Vg19 14.73
                              Vg21 13.56
                              Vghc 26.81
                              Vgl 5.992
                              Vgma 15.35

                              Comment

                              • slickrickybobby89
                                Senior Member
                                • Jul 2016
                                • 87
                                • america

                                #16
                                Re: Sanyo dps46819

                                Ok, i understand that now thanks alot man.

                                Comment

                                • dick_barton
                                  Badcaps Legend
                                  • Aug 2015
                                  • 6642
                                  • Wales

                                  #17
                                  Re: Sanyo dps46819

                                  Put your values into this spreadsheet.

                                  https://www.badcaps.net/forum/showth...ht=gamma+excel
                                  Willing to help but I'm no expert.

                                  Comment

                                  • slickrickybobby89
                                    Senior Member
                                    • Jul 2016
                                    • 87
                                    • america

                                    #18
                                    Re: Sanyo dps46819

                                    This set is repaired, thanks for the help guys, it was the t-con board.

                                    Comment

                                    • noledud
                                      Badcaps Veteran
                                      • Dec 2013
                                      • 413
                                      • united kingdom

                                      #19
                                      Re: Sanyo dps46819

                                      To any others who have this problem, instead of buying the full TCON that could be expensive i just used an AS15 repair service off ebay. There are a few people offering it and can sometimes be cheaper.

                                      Comment

                                      • hmendez86
                                        Badcaps Veteran
                                        • Jun 2015
                                        • 344
                                        • united states

                                        #20
                                        Re: Sanyo dps46819

                                        To my recommendation change the t-con chips some times fails even if there are new...and t-con it self it might have other components in short...it's better a new t-con which in this case the problem.

                                        Comment

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