Industrial LCD monitor DSP overheating

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  • PowerAmpFreak
    Badcaps Veteran
    • Feb 2010
    • 977
    • Sweden

    #1

    Industrial LCD monitor DSP overheating

    Hello
    In front of me I have an industrial LCD monitor, brand is General Touch PL1501.
    It works for a few minutes then starts to make odd colours and behave bad.
    I traced it to the chip "TSU16AK" DSP overheats, if I use freeze-spray on it, the operation will be restored a few minutes until it overheats again.
    I might think of replacing the entire pcb, if I just could locate it.
    I haven't got a clue where to search for this, since it has got no readable numbers on it.
    Replacing the chip only might be a solution, but only locate the chip on E-bay (China).
    Any advice is appreciated!
    Attached Files
  • tom66
    EVs Rule
    • Apr 2011
    • 32560
    • UK

    #2
    Re: Industrial LCD monitor DSP overheating

    Check all nearby voltage regulators for stability.
    It is unusual for such a chip to fail in such a way. Not impossible but very unusual.
    Freeze spraying it may reduce the current it uses, this may affect regulators nearby.
    Please do not PM me with questions! Questions via PM will not be answered. Post on the forums instead!
    For service manual, schematic, boardview (board view), datasheet, cad - use our search.

    Comment

    • budm
      Badcaps Legend
      • Feb 2010
      • 40746
      • USA

      #3
      Re: Industrial LCD monitor DSP overheating

      'Check all nearby voltage regulators for stability.' +1
      Does it get hot if you disconnect the LVDS cabl going to the LCD Panel?
      Never stop learning
      Basic LCD TV and Monitor troubleshooting guides.
      http://www.badcaps.net/forum/showthr...956#post305956

      Voltage Regulator (LDO) testing:
      http://www.badcaps.net/forum/showthr...999#post300999

      Inverter testing using old CFL:
      http://www.badcaps.net/forum/showthr...er+testing+cfl

      Tear down pictures : Hit the ">" Show Albums and stories" on the left side
      http://s807.photobucket.com/user/budm/library/

      TV Factory reset codes listing:
      http://www.badcaps.net/forum/showthread.php?t=24809

      Comment

      • stj
        Great Sage 齊天大聖
        • Dec 2009
        • 30917
        • Albion

        #4
        Re: Industrial LCD monitor DSP overheating

        are you assuming it overheats, or can you burn your finger on it?

        if you can put a finger on it then it may just need a reflow.

        Comment

        • fzabkar
          Badcaps Veteran
          • Mar 2009
          • 772
          • Australia

          #5
          Re: Industrial LCD monitor DSP overheating

          The SM89516C25J SyncMOS microcontroller runs off +5V, so I expect this would be provided by a switchmode converter consisting of the toroid (L3), U3 and D1.

          The TSU16AK requires a 1.8V core and a 3.3V I/O supply, so I'm guessing these are provided by linear regulators near the crystal.

          You might consider attaching a heatsink to the TSU16AK.

          SM89516C25J, SyncMOS, 8-bit microcontroller with 64KB flash & 1KB RAM, 5V, 25MHz:
          https://cdn.badcaps-static.com/pdfs/...9d89632815.pdf


          TSU16AK, MStar, SXGA LCD Controller with Analog Interface and Dual LVDS Transmitter, 1.8V core, 3.3V I/O:
          https://cdn.badcaps-static.com/pdfs/...4e8c117680.pdf

          Comment

          • PowerAmpFreak
            Badcaps Veteran
            • Feb 2010
            • 977
            • Sweden

            #6
            Re: Industrial LCD monitor DSP overheating

            Thanks everyone for good advice.
            I don't burn my finger on it though.
            Already tried a heatsink but it does not help much.
            I will focus on the voltage regulators.

            Comment

            • fzabkar
              Badcaps Veteran
              • Mar 2009
              • 772
              • Australia

              #7
              Re: Industrial LCD monitor DSP overheating

              Apart from a reflow, could a wonky crystal (X2) produce the observed symptoms?

              Comment

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