How to choose replacement resistors

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  • ChrisV
    Senior Member
    • Dec 2013
    • 66
    • USA

    #1

    How to choose replacement resistors

    Hey guys. I've recently purchased a replacement Y-Main board for a Vizio VP50 HDTV10A. This is the 2nd Vizio that I've been able to repair by repairing the power supply and then replacing the Y-Main and buffer boards. Although it felt good to see the TV's up and running, it would be much more fulfilling to repair the broken Y-Main. I've carefully inspected the board and found 2 burnt resistors. After checking all of the other resistors, there were several others that were out of the tolerance. In fact, only 2 of them on the board were good. I spent some time researching and understanding the color coding system and was able to determine that the 2 resistors in the photo are a 10ohm resistor.
    What I don't understand is how to determine the correct wattage. I made a trip to Radio Shack and they had some 1/4W 10 Ohm resistors but they were physically smaller in size. I have a few different resistors and don't want to buy the wrong ones.
    Any advice for a NOOB?
    Attached Files
  • Ltank
    Badcaps Veteran
    • Jun 2013
    • 776
    • USA

    #2
    Re: How to choose replacement resistors

    Red Black Black is 20 Ohms Gold for 5%. Appears to be Flame proof 2 watt resistors,
    hard to tell phsical size to be more accurate

    Comment

    • tom66
      EVs Rule
      • Apr 2011
      • 32560
      • UK

      #3
      Re: How to choose replacement resistors

      Usually those resistors fail if there is a short on the buffer board.
      Please do not PM me with questions! Questions via PM will not be answered. Post on the forums instead!
      For service manual, schematic, boardview (board view), datasheet, cad - use our search.

      Comment

      • LLLlllou
        Badcaps Veteran
        • May 2011
        • 201
        • USA

        #4
        Re: How to choose replacement resistors

        Originally posted by Ltank
        Red Black Black is 20 Ohms Gold for 5%. Appears to be Flame proof 2 watt resistors,
        hard to tell phsical size to be more accurate
        Definitely 20ohm 5%, looks flameproof, impossible to tell wattage with so little to go by, but definitely way over 1/4 watt.

        OP, how'd ya get 10ohms out of red black black gold?

        First and second color:
        Black=0
        Brown=1
        Red=2
        Orange=3
        Yellow=4
        Green=5
        Blue=6
        Violet=7
        Grey=8
        White=9

        Third color (multiplier):
        Silver=.01
        Gold=x.1
        Black=x1
        Brown=x10
        Red=x100
        Orange=x1000
        Yellow=x10000
        Green=x100000
        Blue=x1M

        Fourth color (tolerance):
        none=20%
        Silver=10%
        Gold=5%

        (Red=2 Black=0) = 20 x Black=x1 = 20 ohms

        Comment

        • budm
          Badcaps Legend
          • Feb 2010
          • 40746
          • USA

          #5
          Re: How to choose replacement resistors

          It looks like they are connected in parallel, the top ends of both resistors are connected to the large copper plain, the bottom end of both resistors has copper trace connected to the both resistors. One looks damaged. You should lift one end up and take the measurement.
          Last edited by budm; 01-11-2014, 08:12 PM.
          Never stop learning
          Basic LCD TV and Monitor troubleshooting guides.
          http://www.badcaps.net/forum/showthr...956#post305956

          Voltage Regulator (LDO) testing:
          http://www.badcaps.net/forum/showthr...999#post300999

          Inverter testing using old CFL:
          http://www.badcaps.net/forum/showthr...er+testing+cfl

          Tear down pictures : Hit the ">" Show Albums and stories" on the left side
          http://s807.photobucket.com/user/budm/library/

          TV Factory reset codes listing:
          http://www.badcaps.net/forum/showthread.php?t=24809

          Comment

          • ChrisV
            Senior Member
            • Dec 2013
            • 66
            • USA

            #6
            Re: How to choose replacement resistors

            Originally posted by LLLlllou
            Definitely 20ohm 5%, looks flameproof, impossible to tell wattage with so little to go by, but definitely way over 1/4 watt.

            OP, how'd ya get 10ohms out of red black black gold?

            First and second color:
            Black=0
            Brown=1
            Red=2
            Orange=3
            Yellow=4
            Green=5
            Blue=6
            Violet=7
            Grey=8
            White=9

            Third color (multiplier):
            Silver=.01
            Gold=x.1
            Black=x1
            Brown=x10
            Red=x100
            Orange=x1000
            Yellow=x10000
            Green=x100000
            Blue=x1M

            Fourth color (tolerance):
            none=20%
            Silver=10%
            Gold=5%

            (Red=2 Black=0) = 20 x Black=x1 = 20 ohms
            I guess that picture is a little deceiving. The colors are Brown black black gold.
            The brown color on the first band would indicate a 1 for the first digit. I've attached a better photo. The resistor is about 12mm long
            Attached Files
            Last edited by ChrisV; 01-11-2014, 09:52 PM. Reason: Added the length of the resistor

            Comment

            • ChrisV
              Senior Member
              • Dec 2013
              • 66
              • USA

              #7
              Re: How to choose replacement resistors

              Originally posted by budm
              It looks like they are connected in parallel, the top ends of both resistors are connected to the large copper plain, the bottom end of both resistors has copper trace connected to the both resistors. One looks damaged. You should lift one end up and take the measurement.
              Yes. They are in parallel. I've removed them from the circuit to measure them. My main concern is understanding how to order resistors after I've determined the resistance value. Just not sure about everything else. I have a few more resistors to replace and want to get it right on the first order.
              Thank you for the reply!

              Comment

              • ChrisV
                Senior Member
                • Dec 2013
                • 66
                • USA

                #8
                Re: How to choose replacement resistors

                Originally posted by Ltank
                Red Black Black is 20 Ohms Gold for 5%. Appears to be Flame proof 2 watt resistors,
                hard to tell phsical size to be more accurate
                Thank you for the reply. How can you see that they are 2 watt flame proof?

                Comment

                • ChrisV
                  Senior Member
                  • Dec 2013
                  • 66
                  • USA

                  #9
                  Re: How to choose replacement resistors

                  Originally posted by tom66
                  Usually those resistors fail if there is a short on the buffer board.
                  Both buffer boards were shorted out. Trying to determine the cause of failure.....
                  There were 10 blown capacitors on the power supply of this TV. Do you think the failed power supply caused erratic voltage to the Y-Main, which caused the buffer boards to short out? The shorted out buffer boards ultimately fried the resistors on the Y-Main???

                  Comment

                  • Alastair E
                    Chief Womble
                    • Mar 2013
                    • 1963
                    • U.K.

                    #10
                    Re: How to choose replacement resistors

                    Physical size and that matte green colour indicates wattage and flame-proof types. One pictured would be a 2W Metal-Film Flameproof, 10 ohm, 5% tolerance.

                    They are probably there--designed to fail-- in the event of a circuit failure elsewhere to protect against possible fire and other damage, basically doubling as a fuse--Such resistors are often marked on schematics with a 'Hazard' symbol, a ! in a triangle....

                    Often, they are used in the source connection of MOSFETS for current-monitoring in PSU's etc, so should always be replaced with exactly the same value--and type!
                    Last edited by Alastair E; 01-12-2014, 04:54 AM.
                    TELEFIX

                    How PLASMA SCREENS WORK, X-SUS and Y-SUS what they do--
                    http://www.irf.com/technical-info/appnotes/an-1088.pdf
                    PLEASE DO NOT EMAIL ME PRIVATELY FOR REPAIR ADVICE. QUESTIONS BELONG ON THE FORUM!

                    Comment

                    • ChrisV
                      Senior Member
                      • Dec 2013
                      • 66
                      • USA

                      #11
                      Re: How to choose replacement resistors

                      Thank you for the answers. That tells me everything I need to know to replace these.

                      Comment

                      • ChrisV
                        Senior Member
                        • Dec 2013
                        • 66
                        • USA

                        #12
                        Re: How to choose replacement resistors

                        Sorry. I thought I had this figured out. I'm checking all of the resistors on this board. This one has me stumped. It's a 5 band resistor. The #3 gold band in the resistor is confusing me. Any thoughts on the ohm rating?
                        Attached Files

                        Comment

                        • goontron
                          5000!
                          • Dec 2011
                          • 4108
                          • US

                          #13
                          Re: How to choose replacement resistors

                          i think that's an inductior, not a resistor
                          Things I've fixed: anything from semis to crappy Chinese $2 radios, and now an IoT Dildo....

                          "Dude, this is Wyoming, i hopped on and sent 'er. No fucking around." -- Me

                          Excuse me while i do something dangerous


                          You must have a sad, sad boring life if you hate on people harmlessly enjoying life with an animal costume.

                          Sometimes you need to break shit to fix it.... Thats why my lawnmower doesn't have a deadman switch or engine brake anymore

                          Follow the white rabbit.

                          Comment

                          • budm
                            Badcaps Legend
                            • Feb 2010
                            • 40746
                            • USA

                            #14
                            Re: How to choose replacement resistors

                            I say 1 Ohm flame proof MOX resistor. Just measure it.
                            Never stop learning
                            Basic LCD TV and Monitor troubleshooting guides.
                            http://www.badcaps.net/forum/showthr...956#post305956

                            Voltage Regulator (LDO) testing:
                            http://www.badcaps.net/forum/showthr...999#post300999

                            Inverter testing using old CFL:
                            http://www.badcaps.net/forum/showthr...er+testing+cfl

                            Tear down pictures : Hit the ">" Show Albums and stories" on the left side
                            http://s807.photobucket.com/user/budm/library/

                            TV Factory reset codes listing:
                            http://www.badcaps.net/forum/showthread.php?t=24809

                            Comment

                            • selldoor
                              Slow Learner
                              • Dec 2010
                              • 7870

                              #15
                              Re: How to choose replacement resistors

                              Why dont you just test it and see what your meter comes up with?

                              EDIT
                              I agree with budm

                              see here test for 5 reports as 4 =1 ohm

                              http://www.hobby-hour.com/electronic...calculator.php
                              Last edited by selldoor; 01-12-2014, 02:00 PM.
                              Please upload pictures using attachment function when ask for help on the repair
                              http://www.badcaps.net/forum/showthread.php?t=39740

                              Comment

                              • goontron
                                5000!
                                • Dec 2011
                                • 4108
                                • US

                                #16
                                Re: How to choose replacement resistors

                                Originally posted by budm
                                I say 1 Ohm flame proof MOX resistor. Just measure it.
                                if it is its only 2% tolerance, which seems odd for a telly.
                                Things I've fixed: anything from semis to crappy Chinese $2 radios, and now an IoT Dildo....

                                "Dude, this is Wyoming, i hopped on and sent 'er. No fucking around." -- Me

                                Excuse me while i do something dangerous


                                You must have a sad, sad boring life if you hate on people harmlessly enjoying life with an animal costume.

                                Sometimes you need to break shit to fix it.... Thats why my lawnmower doesn't have a deadman switch or engine brake anymore

                                Follow the white rabbit.

                                Comment

                                • ChrisV
                                  Senior Member
                                  • Dec 2013
                                  • 66
                                  • USA

                                  #17
                                  Re: How to choose replacement resistors

                                  It measures @ 1.2ohms. According to chart, the tolerance is 2%. So the upper limit would be 1.05 ohms. Is that correct. This is outside of the tolerance and should be replaced?

                                  Thank you guys so much for the replies.

                                  Comment

                                  • goontron
                                    5000!
                                    • Dec 2011
                                    • 4108
                                    • US

                                    #18
                                    Re: How to choose replacement resistors

                                    i would say its ok.
                                    Things I've fixed: anything from semis to crappy Chinese $2 radios, and now an IoT Dildo....

                                    "Dude, this is Wyoming, i hopped on and sent 'er. No fucking around." -- Me

                                    Excuse me while i do something dangerous


                                    You must have a sad, sad boring life if you hate on people harmlessly enjoying life with an animal costume.

                                    Sometimes you need to break shit to fix it.... Thats why my lawnmower doesn't have a deadman switch or engine brake anymore

                                    Follow the white rabbit.

                                    Comment

                                    • budm
                                      Badcaps Legend
                                      • Feb 2010
                                      • 40746
                                      • USA

                                      #19
                                      Re: How to choose replacement resistors

                                      That is probably sensing current resistor connected to the Source pin of the MOSFET so they use 2% instead of 5% for more accurate current sensing.
                                      You have to add your meter probe wires resistance to the value of the resistor you are measuring.
                                      Last edited by budm; 01-12-2014, 02:44 PM.
                                      Never stop learning
                                      Basic LCD TV and Monitor troubleshooting guides.
                                      http://www.badcaps.net/forum/showthr...956#post305956

                                      Voltage Regulator (LDO) testing:
                                      http://www.badcaps.net/forum/showthr...999#post300999

                                      Inverter testing using old CFL:
                                      http://www.badcaps.net/forum/showthr...er+testing+cfl

                                      Tear down pictures : Hit the ">" Show Albums and stories" on the left side
                                      http://s807.photobucket.com/user/budm/library/

                                      TV Factory reset codes listing:
                                      http://www.badcaps.net/forum/showthread.php?t=24809

                                      Comment

                                      • LLLlllou
                                        Badcaps Veteran
                                        • May 2011
                                        • 201
                                        • USA

                                        #20
                                        Re: How to choose replacement resistors

                                        Originally posted by ChrisV
                                        I guess that picture is a little deceiving. The colors are Brown black black gold.
                                        The brown color on the first band would indicate a 1 for the first digit. I've attached a better photo. The resistor is about 12mm long
                                        "A picture is worth a thousand words" - my ASS!

                                        First pictures you posted show the first band as RED, second pic is definitely brown. Just goes to show, you can't believe every thing you see. :0

                                        As Dennis Rodman once said to Carmen Electra after her finding him in bed with another woman - "are you gonna believe me, or you're lying eyes?"

                                        Comment

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