Mechanical Relay Quality

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  • stj
    replied
    Re: Mechanical Relay Quality

    direction is not important because none of the parts are polarised.

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  • evilkitty
    replied
    Re: Mechanical Relay Quality

    When using a snubber with a AC circuit the direction of current flow matter, if so should the cap be on the Line side or the neutral side of the switch/relay?

    Leave a comment:


  • redwire
    replied
    Re: Mechanical Relay Quality

    10 ohms.

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  • ron350
    replied
    Re: Mechanical Relay Quality

    Redwire does 10R stand for 10 ohms or 10 thousand ohms?

    Leave a comment:


  • stj
    replied
    Re: Mechanical Relay Quality

    you cant do that, AC can pass through the caps

    you need a snubber for inductive loads.
    for an incontinent load a bucket or cloth is more usefull.
    Last edited by stj; 01-02-2018, 08:55 PM.

    Leave a comment:


  • evilkitty
    replied
    Re: Mechanical Relay Quality

    well then guess i will go with a 200v cap 505-mks2g031001k00ko or 505-mks2g031001k00jo which ever is in stock...

    In the interest of science would it be a problem if i used only one resistor with a double throw switch/relay
    I know it would only save $0.10 but it is 1 less part to solder, now that the logical reasons are out of the way... i am really just curious about it if you can do that

    EDIT:
    Would i need a snubber for a relay that controls a incontinent light bulb and a florescent bulb?
    Attached Files
    Last edited by evilkitty; 01-02-2018, 06:45 PM. Reason: 200V not 400V (mixed up AC /DC voltage specs)

    Leave a comment:


  • redwire
    replied
    Re: Mechanical Relay Quality

    I would use a higher voltage capacitor as 63VAC/100VDC is close to the part's limit.

    The load R L values and math and what you can fit/have on hand- it's easier to just look at it with a scope. Zone valves have a lot of inductance 200mH. I can post SPICE sims.

    With no snubber I got 300-500V spikes, and down to about 100V with a 0.22uF/10R
    Last edited by redwire; 01-02-2018, 12:16 PM.

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  • stj
    replied
    Re: Mechanical Relay Quality

    Tesla once said that too much theory and not enough experimenting will get you nowhere.

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  • evilkitty
    replied
    Re: Mechanical Relay Quality

    Originally posted by redwire
    I just did a snubber design for 24VAC zone-valve controller.
    The values are not critical, I found 0.1uF-0.22uF 160V and 10R 1/2W worked fine.
    This is to keep the back EMF from arcing relay contacts or damaging a triac.

    The cap ends up being large physical size, I used junkbox X or Y-caps.
    so these are good then?
    https://www.mouser.com/productdetail...s2d031001a00ko
    https://www.mouser.com/productdetail...os1-2ct52r100j

    Leave a comment:


  • redwire
    replied
    Re: Mechanical Relay Quality

    I just did a snubber design for 24VAC zone-valve controller.
    The values are not critical, I found 0.1uF-0.22uF 160V and 10R 1/2W worked fine.
    This is to keep the back EMF from arcing relay contacts or damaging a triac.

    The cap ends up being large physical size, I used junkbox X or Y-caps.

    Leave a comment:


  • eccerr0r
    replied
    Re: Mechanical Relay Quality

    Had my microwave oven's relay go kaput recently, jury rigged a replacement until I can go order one (with other stuff).

    It died when a capacitor died... Contact life exceeded/destroyed.

    Leave a comment:


  • sam_sam_sam
    replied
    Re: Mechanical Relay Quality

    Or you could use this

    Crydom S3013A S3 Series Solid State Relay, PCB Mount, 3.5-8 VDC, 3A, 20-140 VAC

    Leave a comment:


  • Curious.George
    replied
    Re: Mechanical Relay Quality

    Originally posted by evilkitty
    On the note of a snubber
    Assuming the power is 1A @ 27VAC (60Hrz i assume)
    what size/wattage resistor and film cap do i need?

    The spark i saw when it used the tubes was like you would get from a little static (petting cat and touch it's ear near the fire place)
    It's not the amperage or the voltage but, rather, the rate of change of voltage/current that drives the design.

    The capacitor (in series with the resistor) ensures there is no DC path through the snubber -- you wouldn't want current flowing AROUND your switch contacts all the time as that would defeat the purpose of the switch! The capacitor ensures that only the "transient" (spark) finds its way through the snubber, being dissipated in the resistor.

    With the mercury switches, the mercury acts to "clean" the electrical contact. Hence the use of mercury-wetted relays if you want to avoid the snubber.

    Leave a comment:


  • evilkitty
    replied
    Re: Mechanical Relay Quality

    Originally posted by stj
    have a read.



    IL = Amperage, given my meter peaked at 1A , guess that is 1
    E = ???
    k= (unknown value from 0.1 to 2)
    this is the issue i have when i go to look a circuit formula, i have no idea what the variables stand for...
    Last edited by evilkitty; 01-01-2018, 08:05 PM.

    Leave a comment:


  • evilkitty
    replied
    Re: Mechanical Relay Quality

    Originally posted by sam_sam_sam
    What is the amperage of the device that you are controlling
    during the switching process my clamp-on meter measured 0.67, with a peak of 1A (slowly climbed and slowly dropped off)
    *I need to get fuses for my other meter (in my mouser cart)

    Leave a comment:


  • stj
    replied
    Re: Mechanical Relay Quality

    have a read.
    Attached Files

    Leave a comment:


  • sam_sam_sam
    replied
    Re: Mechanical Relay Quality

    Originally posted by evilkitty
    Yesterday i had to replace a relay i installed about 2.5 years ago
    This relay i used in my thermostat to use 5VDC logic to control 27VAC
    What is the amperage of the device that you are controlling

    Leave a comment:


  • evilkitty
    replied
    Re: Mechanical Relay Quality

    On the note of a snubber
    Assuming the power is 1A @ 27VAC (60Hrz i assume)
    what size/wattage resistor and film cap do i need?

    The spark i saw when it used the tubes was like you would get from a little static (petting cat and touch it's ear near the fire place)

    Leave a comment:


  • Curious.George
    replied
    Re: Mechanical Relay Quality

    Originally posted by evilkitty
    Yesterday i had to replace a relay i installed about 2.5 years ago
    This relay i used in my thermostat to use 5VDC logic to control 27VAC logic
    I had used the cheap relays you can get on ebay for about $0.50 each (Songle SRD-05VDC-SL-C)
    It failed cause the contact plate on the load side became dirty from electrical arcing
    Do any of:
    • Add a snubber across the contacts
    • Use Hg-wetted relay
    • Exert more control over when the armature is moved wrt the AC waveform

    Leave a comment:


  • evilkitty
    replied
    Re: Mechanical Relay Quality

    I know the current is small, 26awg wires do not get warm
    wonder what my clamp on meter says...
    0.67A up to 1A then back down

    Leave a comment:

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