Analog ESR meter design

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  • MDOC
    replied
    Re: Analog ESR meter design

    Originally posted by marcdima
    good link

    someone has tested this assembly
    really interesting but unfortunately the schema is not clear to me especially value of component
    I tried to translate the page but I do not understand much
    Download and load the Google toolbar onto the IE browser. It may work in FF. When you load the Russian page, you will be prompted on whether you want to translate the page. (If component values are in an image file, it can't be translated.)

    Red arrow points to the Google toolbar. See red circle.

    Leave a comment:


  • marcdima
    replied
    Re: Analog ESR meter design

    Originally posted by vhr
    ESR meter for capacitor LOW ESR in circuit.
    http://radiokot.ru/konkurs/10/
    good link

    someone has tested this assembly
    really interesting but unfortunately the schema is not clear to me especially value of component
    I tried to translate the page but I do not understand much

    Leave a comment:


  • vhr
    replied
    Re: Analog ESR meter design

    http://rghost.ru/private/40994632/91...2c3d7b90daca81

    Leave a comment:


  • vhr
    replied
    Re: Analog ESR meter design

    ESR/L/C/F/P/t meter
    C-0,4...60000uF(and leakage)
    R/ESR-0...130Ohm
    3 ranging
    0-2(resolution 0,001)
    2-20(0,01)
    20-130(0,1)
    http://radiokot.ru/circuit/digital/measure/73/

    Leave a comment:


  • budm
    replied
    Re: Analog ESR meter design

    agent24 is correct, if you have a bunch of caps in parallel, the bad one will not show up as having the high ESR. I always test component out off the circuits.
    @sebr: I did add the 1N4007 Diodes to the test terminal, you can add it if you worry about accidentally attach a charged caps to the tester, and if you want more complex, you can add the cap and a bleeder resistor also.
    Attached Files
    Last edited by budm; 10-02-2012, 04:30 PM.

    Leave a comment:


  • Agent24
    replied
    Re: Analog ESR meter design

    Even the meters that can test in-circuit can still be fooled by paralleled capacitors or other components, as always, the best test for just about anything is out-of-circuit.

    I don't see a huge reason for testing in-circuit anyway. When doing a recap it's usually because you have crap brands and some have already failed.

    In such a case it's more sensible to replace the lot anyway for better reliability in the future. Testing their ESR becomes more of an informational postmortem exercise.


    Still, I guess it's better to have the feature and not want it than want it and not have it.

    Leave a comment:


  • sebr
    replied
    Re: Analog ESR meter design

    Just to make sure: this meter isn't capable of testing caps in circuit, or?

    Maybe in next revision you could add diodes + bleed resistor to protect the circuit if a charged cap is connected?

    Leave a comment:


  • momaka
    replied
    Re: Analog ESR meter design

    Originally posted by budm
    Thanks, here is the Diagram & BOM. I am going to make smaller board to fit into old RadiShack Analog meter, since proof of ciruit is verified and it works.
    Thanks.
    I think I will be building one as well sometime this week.

    Leave a comment:


  • sebr
    replied
    Re: Analog ESR meter design

    Originally posted by budm
    Rev2 with added Adj gain and bias stabilizer for Q1.
    Thanks for the update, just what i was looking for

    Leave a comment:


  • budm
    replied
    Re: Analog ESR meter design

    Rev2 with added Adj gain and bias stabilizer for Q1.
    Attached Files

    Leave a comment:


  • budm
    replied
    Re: Analog ESR meter design

    By the way, for more bias stability of Q1, you can add 100 Ohms between Emitter and Ground and bypass it with 0.47uF cap, and if you want adjustable gain, then put that 0.47uF cap in series with 500 Ohm trimpot for gain adjustment.

    Leave a comment:


  • budm
    replied
    Re: Analog ESR meter design

    Thanks, here is the Diagram & BOM. I am going to make smaller board to fit into old RadiShack Analog meter, since proof of ciruit is verified and it works.
    Attached Files
    Last edited by budm; 09-28-2012, 04:39 PM.

    Leave a comment:


  • ben7
    replied
    Re: Analog ESR meter design

    Good job!

    Leave a comment:


  • momaka
    replied
    Re: Analog ESR meter design

    Originally posted by budm
    This my experiment with ESR meter using some scrapped parts I have in my parts bin, LM555 and 2N3904. Works pretty well compared to my SECORE LC75 for the reading range I want.
    Cool.
    Mind posting a schematic or link where you might have gotten the schematic? I need to build me one as well.

    Leave a comment:


  • budm
    replied
    Re: Analog ESR meter design

    This my experiment with ESR meter using some scrapped parts I have in my parts bin, LM555 and 2N3904. Works pretty well compared to my SECORE LC75 for the reading range I want.
    Attached Files

    Leave a comment:


  • budm
    replied
    Re: Analog ESR meter design

    The circuit in post 45, the output is rectified to feed analog meter, you may be able to just use cheap DMM that can read low DC mV range.

    Leave a comment:


  • tom66
    replied
    Re: Analog ESR meter design

    Here's my stab at an ESR meter. It passes a constant current sine wave thru the cap (converts square wave to sine), picks up the voltage and outputs an AC (100kHz) voltage with an amplitude approximately equal to ESR. A scale factor control would allow for compensation for true-RMS or average-reading multimeters. May as well use the meter's conversion circuitry...

    In theory, as it is all ac coupled, it can handle a fully charged capacitor with no problems. Maximum voltage would be 630V or 1000V depending on cap limits.

    TODOs - think about AC-to-DC conversion, think about split supplies (try and avoid them.) Ideal meter would run off either 2pc or 3pc of 1.5V AA.
    Attached Files

    Leave a comment:


  • ben7
    replied
    Re: Analog ESR meter design

    Originally posted by Agent24
    I wonder how easy it would be to replace the analog meter with a digital readout using 7400\4000 series logic
    I think it would be quite complicated, using at least half a dozen IC's

    -Ben

    Leave a comment:


  • Agent24
    replied
    Re: Analog ESR meter design

    I wonder how easy it would be to replace the analog meter with a digital readout using 7400\4000 series logic

    Leave a comment:


  • vhr
    replied
    Re: Analog ESR meter design

    ESR meter with indication of leakage and short circuit.
    ESR-0...75Ohm
    F-80kHz
    Vp-p<30mV
    HL1-leakage 0...100Ohm
    http://radiokot.ru/konkurs/21/

    Leave a comment:

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