BlackJack SolderWerks Soldering Station w/Digital Display BK2000+

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  • ecking767
    Badcaps Veteran
    • Oct 2009
    • 492
    • USA

    #1

    BlackJack SolderWerks Soldering Station w/Digital Display BK2000+

    I brought this BlackJack SolderWerks Soldering Station w/Digital Display (BK2000+) from http://circuitspecialists.com about six months ago. It was working great up until now.

    http://www.circuitspecialists.com/prod.itml/icOid/9748

    What started happening ? when I was soldering an component the soldering iron temperature will drop from 400 deg F to about 360 deg F and then slowly rise back up to the set temperature. And then the temperature will not hold steady. At first I thought it was a failing heating element.

    After changing the heating element and I was still having the same problem. So I when ahead an open up the soldering station itself. I found a simple circuit board with a some resistors, 4) diode, 1 Triacs Thyristor,Triac & SCR Output Optocouplers Phototriac, 1) 6 volt regulator, and 2) 470uf @ 35v caps

    The two 470uf caps was an unknown brand that I never heard of. So I remove them both and begin to take measurement with my esr meter and with my cap meter.

    The strange thing was both caps pass on the esr meter but the reading was strange with my cap meter. The cap meter reading will slowly rise to the value of the cap. it look like my cap meter was having a hard time charging each caps. So I replace them both with low esr Panasonic caps and now my soldering station is working great.The temperature is holding very steady. I almost willing to say its working better that before!!!
    Last edited by ecking767; 03-21-2011, 11:28 AM.
  • steve2
    Senior Member
    • Dec 2010
    • 121

    #2
    Re: BlackJack SolderWerks Soldering Station w/Digital Display BK2000+

    Nice fix. That's where I bought my CSI701smd. It's not digital, just has an led to show when it is up to temp. I will have to open it up now as I have similar problem with iron not staying at temp correctly.

    Comment

    • jsog
      Badcaps Veteran
      • Feb 2011
      • 220

      #3
      Re: BlackJack SolderWerks Soldering Station w/Digital Display BK2000+

      This prompted me to take apart my Aoyue 2900, which has been driving me crazy by losing temperature and beeping. It had two seedy-looking 470uf 25V "XRD" caps, white print on a black sleeve. Replaced with Panasonic FC just on principle. The XRD caps test fine for capacitance and ESR.

      The actual problem is probably the electrical connection between the handle and tip, or maybe the cable. Decent capacitors won't do any harm, though.

      Comment

      • PCBONEZ
        Grumpy Old Fart
        • Aug 2005
        • 10661
        • USA

        #4
        Re: BlackJack SolderWerks Soldering Station w/Digital Display BK2000+

        Originally posted by ecking767
        I brought this BlackJack SolderWerks Soldering Station w/Digital Display (BK2000+) from http://circuitspecialists.com about six months ago. It was working great up until now.

        http://www.circuitspecialists.com/prod.itml/icOid/9748

        What started happening ? when I was soldering an component the soldering iron temperature will drop from 400 deg F to about 360 deg F and then slowly rise back up to the set temperature. And then the temperature will not hold steady. At first I thought it was a failing heating element.

        After changing the heating element and I was still having the same problem. So I when ahead an open up the soldering station itself. I found a simple circuit board with a some resistors, 4) diode, 1 Triacs Thyristor,Triac & SCR Output Optocouplers Phototriac, 1) 6 volt regulator, and 2) 470uf @ 35v caps

        The two 470uf caps was an unknown brand that I never heard of. So I remove them both and begin to take measurement with my esr meter and with my cap meter.

        The strange thing was both caps pass on the esr meter but the reading was strange with my cap meter. The cap meter reading will slowly rise to the value of the cap. it look like my cap meter was having a hard time charging each caps. So I replace them both with low esr Panasonic caps and now my soldering station is working great.The temperature is holding very steady. I almost willing to say its working better that before!!!
        Sounds like high leakage.
        Sort of like partially shorted.
        Might be giving 'false-low' on ESR meter too.
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