Sony KDL-46EX500 2 blinks, then 6 blinks

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  • chrisl32
    Member
    • Feb 2021
    • 39
    • france

    #21
    Re: Sony KDL-46EX500 2 blinks, then 6 blinks

    The TV has is 7 years old. I checked the capacitors with a Fluke 115 after desoldering them. I also have a small component tester (Multi-function tester T7), that I did not use ... my bad :-(
    I also just want to remind that the issue on this TV came after a lightning surge...
    The buzzing is a "physical" buzzing coming from the T6801 transformer.
    Just to know, before changing all capacitors, can you give an internal impedance value telling the capacitor has dried ?
    It will help in the future for other cases ...
    And for now, I'll check the capacitors again with the multi-function tester and report.
    Thanks again
    Last edited by chrisl32; 04-04-2021, 05:33 AM.

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    • dick_barton
      Badcaps Legend
      • Aug 2015
      • 6642
      • Wales

      #22
      Re: Sony KDL-46EX500 2 blinks, then 6 blinks

      Lightning surges tend to take out semiconductor components, IC's and the like which are easily damaged by high static charge or voltage spikes.
      Willing to help but I'm no expert.

      Comment

      • chrisl32
        Member
        • Feb 2021
        • 39
        • france

        #23
        Re: Sony KDL-46EX500 2 blinks, then 6 blinks

        Originally posted by dick_barton
        Lightning surges tend to take out semiconductor components, IC's and the like which are easily damaged by high static charge or voltage spikes.
        Yes, that's what I thought...

        Comment

        • chrisl32
          Member
          • Feb 2021
          • 39
          • france

          #24
          Re: Sony KDL-46EX500 2 blinks, then 6 blinks

          I just tested the 270 microFarad 450V :

          238 uF __Vloss=0.7% __ ESR=0.34 Ohm with the T7 tester
          243 uF with the Fluke

          Comment

          • dick_barton
            Badcaps Legend
            • Aug 2015
            • 6642
            • Wales

            #25
            Re: Sony KDL-46EX500 2 blinks, then 6 blinks

            Have you lifted the panel to check if any one of the CCFL tubes are dimmer than the rest?

            What is the part number of U1 on the inverter board.

            There are a few 0 ohm resistors around it I would check out.
            Last edited by dick_barton; 04-04-2021, 06:29 AM.
            Willing to help but I'm no expert.

            Comment

            • nomoresonys
              Badcaps Legend
              • Jan 2013
              • 12085
              • U.S.

              #26
              Re: Sony KDL-46EX500 2 blinks, then 6 blinks

              Maybe test all the components on the inverter board, found this, not seeing a lot of them, maybe you can find one locally, might be worth a shot?:

              https://www.ebay.com/itm/Sony-KDL-46....c101195.m1851
              Last edited by nomoresonys; 04-04-2021, 07:18 AM.

              Comment

              • nomoresonys
                Badcaps Legend
                • Jan 2013
                • 12085
                • U.S.

                #27
                Re: Sony KDL-46EX500 2 blinks, then 6 blinks

                Another there for less: https://www.ebay.com/itm/Sony-46-KDL....c101195.m1851

                Comment

                • chrisl32
                  Member
                  • Feb 2021
                  • 39
                  • france

                  #28
                  Re: Sony KDL-46EX500 2 blinks, then 6 blinks

                  Originally posted by dick_barton
                  Have you lifted the panel to check if any one of the CCFL tubes are dimmer than the rest?
                  .
                  No, being able to reach the tubes seems very difficult for me...

                  Comment

                  • chrisl32
                    Member
                    • Feb 2021
                    • 39
                    • france

                    #29
                    Re: Sony KDL-46EX500 2 blinks, then 6 blinks

                    Originally posted by dick_barton
                    what is the part number of u1 on the inverter board.
                    2903
                    pfsg

                    Comment

                    • chrisl32
                      Member
                      • Feb 2021
                      • 39
                      • france

                      #30
                      Re: Sony KDL-46EX500 2 blinks, then 6 blinks

                      Originally posted by dick_barton
                      There are a few 0 ohm resistors around it I would check out.
                      If you mean JR1, JR2, JR3, JR4 on the inverter board, they are OK.
                      I also checked the others ones on this board...

                      Comment

                      • chrisl32
                        Member
                        • Feb 2021
                        • 39
                        • france

                        #31
                        Re: Sony KDL-46EX500 2 blinks, then 6 blinks

                        Originally posted by nomoresonys
                        Maybe test all the components on the inverter board, found this, not seeing a lot of them, maybe you can find one locally, might be worth a shot?:

                        https://www.ebay.com/itm/Sony-KDL-46....c101195.m1851
                        I think I tested all components on inverter board... except U1, as I don't really know how to test it.
                        Thanks very much for your ebay links. But shipping cost to France is too high.

                        I'll see if I can can find one more locally, and not too expensive, because this tv does not belong to me but to a neighbour, and I would like to minimize the cost... And also, be sure that I can repair it in the end (which is not absolutly obvious ...
                        Last edited by chrisl32; 04-04-2021, 09:16 AM.

                        Comment

                        • chrisl32
                          Member
                          • Feb 2021
                          • 39
                          • france

                          #32
                          Re: Sony KDL-46EX500 2 blinks, then 6 blinks

                          budm gave the link to his redlined power supply schematic in this post :

                          https://www.badcaps.net/forum/showth...607#post372607

                          and wrote :
                          "OK, this is how the board functions. I can explain in details as needed."

                          In his redlined power supply schematic, he writes in yellow squares :

                          LD = 11-12V = OK
                          and FB 0V = BAD

                          As my measures are :

                          LD = 12.10V and 12.09V during buzz
                          FB = 0,04V AC during buzz

                          Do you think my measures are OK ?
                          Thanks
                          Last edited by chrisl32; 04-05-2021, 08:55 AM.

                          Comment

                          • chrisl32
                            Member
                            • Feb 2021
                            • 39
                            • france

                            #33
                            Re: Sony KDL-46EX500 2 blinks, then 6 blinks

                            I am sorry, I forgot to attach photos in my first post.
                            Attached Files

                            Comment

                            • chrisl32
                              Member
                              • Feb 2021
                              • 39
                              • france

                              #34
                              Re: Sony KDL-46EX500 2 blinks, then 6 blinks

                              This photo shows the reality well concerning the very weak intensity of the SONY logo during its very brief appearence (less than 1 second during the transformer buzz).
                              Attached Files

                              Comment

                              • chrisl32
                                Member
                                • Feb 2021
                                • 39
                                • france

                                #35
                                Re: Sony KDL-46EX500 2 blinks, then 6 blinks

                                Does anybody have any idea where to find the inverter board ssb460 schematics ?

                                Comment

                                • dick_barton
                                  Badcaps Legend
                                  • Aug 2015
                                  • 6642
                                  • Wales

                                  #36
                                  Re: Sony KDL-46EX500 2 blinks, then 6 blinks

                                  Check C6618. If it's faulty then it may be responsible for reducing the drive signal to T6801 giving way to a lower HV1 & HV2 voltage
                                  Willing to help but I'm no expert.

                                  Comment

                                  • chrisl32
                                    Member
                                    • Feb 2021
                                    • 39
                                    • france

                                    #37
                                    Re: Sony KDL-46EX500 2 blinks, then 6 blinks

                                    Thank you dick_barton

                                    i checked C6618 :

                                    with T7 tester :
                                    C=976 nF __ Vloss=0.1 % __ ESR=0.23 ohm

                                    with Fluke :
                                    C= 980 nF

                                    I really have no luck ... all my tests show good components !
                                    I'd like to test HV1 and HV2, but the tension is of course too high for my testers.

                                    Maybe is it a faulty IC ?
                                    If I could have a schematic with planned tensions ...

                                    Comment

                                    • dick_barton
                                      Badcaps Legend
                                      • Aug 2015
                                      • 6642
                                      • Wales

                                      #38
                                      Re: Sony KDL-46EX500 2 blinks, then 6 blinks

                                      I think the IC on the inverter board may be an LM2903. Low-power dual voltage comparator. Check the voltage between pins 4 and 8 to see if it has a supply voltage.
                                      Attached Files
                                      Willing to help but I'm no expert.

                                      Comment

                                      • chrisl32
                                        Member
                                        • Feb 2021
                                        • 39
                                        • france

                                        #39
                                        Re: Sony KDL-46EX500 2 blinks, then 6 blinks

                                        Good idea.

                                        But I get 12 V

                                        Comment

                                        • chrisl32
                                          Member
                                          • Feb 2021
                                          • 39
                                          • france

                                          #40
                                          Re: Sony KDL-46EX500 2 blinks, then 6 blinks

                                          I checked the other pins :

                                          1, 2 3 and 4 are connected to ground

                                          8___12V
                                          7___0.08V
                                          6___6.24V
                                          5___0.22V

                                          These values are NOT changing wether T6801 buzzes or not.
                                          Is this normal ?

                                          I'll try to follow the tracks around the LM2903 to see what is going on ...

                                          https://www.badcaps.net/forum/attach...1&d=1617965463
                                          https://www.badcaps.net/forum/attach...1&d=1617965463
                                          Attached Files

                                          Comment

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