No-name PSU repair (ChangHong TV)

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  • Dannyx
    CertifiedAxhole
    • Aug 2016
    • 3912
    • Romania

    #1

    No-name PSU repair (ChangHong TV)

    Good day folks. You know how we've got a thread about the worst/strangest power supplies ? Well this TV inspired me to propose we make one for the worst TVs as well I've just fixed a ChangHong TV (yeah, this exists ) which had power supply issues and while the PSU is definitely not as bad as some others I've seen in terms of design, it's still a strange specimen, so I decided to share my findings with you.

    Now the repair itself is nothing to write home about: the PSU went "click-click-click" and it was just a busted cap (C5 in the picture) on the VCC supply for the switching IC, which is a little SMD IC on the bottom (didn't picture that sadly). Just out of curiosity, I looked up the model number of the PSU and much to my surprise not even Google's heard of this thing before...seriously, searching for AYL220405 didn't return a single result, not even an auction site where someone may be selling one of these - NOTHING So I'm....proud ?....for lack of a better word, that if someone runs a search on google for this thing now, they'll probably run into this post I must admit I'm disappointed I didn't get a chance to grab some pics of the bottom just in case someone will ever need a value of a SMD resistor that's gone boom....sorry, my bad

    So if something were to go horribly wrong on this PSU and you had some fried resistors and SMD capacitors that you had no way of knowing the values of, you're kinda screwed unless you're a real pro and know the circuit topology and know exactly what values the components should have based only on how they're connected. Fortunately it wasn't the case here - just a simple dry cap, although I DID fix one of these "Changs" before which was a lot worse: fried traces, blown SMD resistors and caps....it was a mess. After a lot of scrubbing, tinkering and rebuilding traces I was able to get that one to fire up also. Make sure you're using the series light bulb when doing this ! I had mine at full brightness a couple of times when messing around, so something would've blown for sure.

    So there you have it, a completely useless piece of information that nobody asked for but I thought I'd share anyway Cheers.
    Attached Files
    Wattevah...
  • stj
    Great Sage 齊天大聖
    • Dec 2009
    • 30932
    • Albion

    #2
    Re: No-name PSU repair (ChangHong TV)

    looks very good actually,
    even has an isloation slot under the opto.

    Comment

    • Dannyx
      CertifiedAxhole
      • Aug 2016
      • 3912
      • Romania

      #3
      Re: No-name PSU repair (ChangHong TV)

      Originally posted by stj
      looks very good actually,
      even has an isloation slot under the opto.
      It does, yeah. It's heaps better than other PSUs....don't know much about it sadly
      Wattevah...

      Comment

      • tom66
        EVs Rule
        • Apr 2011
        • 32560
        • UK

        #4
        Re: No-name PSU repair (ChangHong TV)

        I've seen similar PSUs by Megmeet. Not the worst in the world, though some engineer at Megmeet thought it was okay to replace 330nF poly-film caps with 10uF electrolytics in the primary transformer drive circuit. The result is popped electrolytics and backlights going out after a few years cause those tiny 'lytics just can't take the pulses from the SMPS well.
        Please do not PM me with questions! Questions via PM will not be answered. Post on the forums instead!
        For service manual, schematic, boardview (board view), datasheet, cad - use our search.

        Comment

        • CapLeaker
          Leaking Member
          • Dec 2014
          • 7986
          • Canada

          #5
          Re: No-name PSU repair (ChangHong TV)

          I've seen a very similar power supply too like that one, but can't remember what brand it was, besides something no name Chinese made PSU.

          Comment

          • Dannyx
            CertifiedAxhole
            • Aug 2016
            • 3912
            • Romania

            #6
            Re: No-name PSU repair (ChangHong TV)

            Originally posted by CapLeaker
            I've seen a very similar power supply too like that one, but can't remember what brand it was, besides something no name Chinese made PSU.
            It may have been a Megmeet like Tom said. I was expecting this one to be a Megmeet as well, since it looks very similar and that other ChangHong I first fixed (the one that was really fried) had a Megmeet in it.
            Wattevah...

            Comment

            • attainteddragon
              Badcaps Veteran
              • Apr 2013
              • 764
              • australia

              #7
              Re: No-name PSU repair (ChangHong TV)

              i found a few hits through duckduckgo, mainly for a 22" unit.

              changhong is related to celestial. we get a few of their things over this way.
              WHY CAN'T PHILIPS USE PHILLIPS HEAD SCREWS?

              Comment

              • stj
                Great Sage 齊天大聖
                • Dec 2009
                • 30932
                • Albion

                #8
                Re: No-name PSU repair (ChangHong TV)

                it cant be Megmeet, they didnt use U shape heatsinks to create an oven for the caps!

                same colour pcb though.

                Comment

                • RukyCon
                  A Fake Rubycon
                  • Jan 2017
                  • 816
                  • USA

                  #9
                  Re: No-name PSU repair (ChangHong TV)

                  I think i see a U shape [or C shape] heatsink around the output capacitors.
                  I'm not a expert, I'm just doing my best.

                  Comment

                  • Dannyx
                    CertifiedAxhole
                    • Aug 2016
                    • 3912
                    • Romania

                    #10
                    Re: No-name PSU repair (ChangHong TV)

                    Originally posted by ruky con
                    I think i see a U shape [or C shape] heatsink around the output capacitors.
                    There is one....very typical setup to speed up failure in MANY PSUs....unacceptable :|
                    Wattevah...

                    Comment

                    • RukyCon
                      A Fake Rubycon
                      • Jan 2017
                      • 816
                      • USA

                      #11
                      Re: No-name PSU repair (ChangHong TV)

                      They bake the output capacitors so they can fail and the owner of the TV will buy a brand new TV so the output caps on the new TV's power supply get baked and so on. :P

                      Or the owner gets the power supply replaced/repaired.
                      I'm not a expert, I'm just doing my best.

                      Comment

                      • CapLeaker
                        Leaking Member
                        • Dec 2014
                        • 7986
                        • Canada

                        #12
                        Re: No-name PSU repair (ChangHong TV)

                        Originally posted by Dannyx
                        It may have been a Megmeet like Tom said. I was expecting this one to be a Megmeet as well, since it looks very similar and that other ChangHong I first fixed (the one that was really fried) had a Megmeet in it.
                        It wasn't a Megmeet, it was something else...

                        Comment

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