LG 60PV450 Z-SUS unavailable...sustitution?

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  • tnobble1
    Member
    • Aug 2014
    • 11
    • United States

    #1

    LG 60PV450 Z-SUS unavailable...sustitution?

    Hello all,
    First post, so I'll ask for patience in advance . TV went out without warning a few days back. Traced down to a burned out IC on the z-sus board (IC216). Can't find any available anywhere, so a couple of questions-

    1-Anyone know where I can find one?
    2-Is it possible to find and replace the IC?
    3-Is there something I should be looking for as the cause of this IC burning out?

    Any help would be greatly appreciated. I've enclosed a few pics, but haven't figured out how to notate them yet
    Attached Files
  • tom66
    EVs Rule
    • Apr 2011
    • 32560
    • UK

    #2
    Re: LG 60PV450 Z-SUS unavailable...sustitution?

    Have you checked if any of the adjacent MOSFETs/IGBTs are showing as shorted? They could damage the ic (it will be a gate driver)
    Please do not PM me with questions! Questions via PM will not be answered. Post on the forums instead!
    For service manual, schematic, boardview (board view), datasheet, cad - use our search.

    Comment

    • tnobble1
      Member
      • Aug 2014
      • 11
      • United States

      #3
      Re: LG 60PV450 Z-SUS unavailable...sustitution?

      Is it possible to test the MOSFETs/IGBTs in circuit since there's a short on the board? Or would I have to take them off to accurately test them? Also while searching for the EAX66076601 board, came across the EAX64232101 board from a Zenith Z60PV220 that looks identical. Can these boards be subbed?
      Attached Files

      Comment

      • RCA2000
        Senior Member
        • Sep 2014
        • 111
        • USA

        #4
        Re: LG 60PV450 Z-SUS unavailable...sustitution?

        Well--since LG has owned Zenith for some time--VERY likely a Z-sus from a zenith would be the same.

        Comment

        • tom66
          EVs Rule
          • Apr 2011
          • 32560
          • UK

          #5
          Re: LG 60PV450 Z-SUS unavailable...sustitution?

          ^^Yes, if LG rebadged this set as a Zenith, which they did for some models. As did Sanyo (prior to becoming a division of Panasonic.)

          The MOSFET/IGBTs have 3 pins and are primarily mounted on the heatsinks. Check all three combinations of pins (1-2, 2-3 and 3-1) for shorts using a multimeter on diode mode. (Board must be removed and not powered up.) Note if you find any low readings (<200 in diode mode) if you do the component needs to be removed and tested out of circuit.
          Please do not PM me with questions! Questions via PM will not be answered. Post on the forums instead!
          For service manual, schematic, boardview (board view), datasheet, cad - use our search.

          Comment

          • Ltank
            Badcaps Veteran
            • Jun 2013
            • 776
            • USA

            #6
            Re: LG 60PV450 Z-SUS unavailable...sustitution?

            A lot of sets have mosfets in parallel. All will show bad if one shorts out. If parts are cheap enough and it's your tv I would replace all three or four.

            Comment

            • tnobble1
              Member
              • Aug 2014
              • 11
              • United States

              #7
              Re: LG 60PV450 Z-SUS unavailable...sustitution?

              Thanks guys for the responses. Ordered a z-sus board, waiting for it to arrive...will check back with results

              Comment

              • tnobble1
                Member
                • Aug 2014
                • 11
                • United States

                #8
                Re: LG 60PV450 Z-SUS unavailable...sustitution?

                Just a thought, when the new z-sus arrives, what would be the safest way to adjust initial VZB voltage? Hate to hook it up and destroy something else.Which would be worse- voltage too high or too low?

                Comment

                • Shinju
                  Badcaps Legend
                  • Mar 2014
                  • 1239
                  • USA

                  #9
                  Re: LG 60PV450 Z-SUS unavailable...sustitution?

                  Also inspect the soldier joints for those 3 copper coils on your new board, those cold soldier joints are notorious for failure. Applying new solider on them will keep them from failing as the factory solider was weak to begin with.

                  Comment

                  • tom66
                    EVs Rule
                    • Apr 2011
                    • 32560
                    • UK

                    #10
                    Re: LG 60PV450 Z-SUS unavailable...sustitution?

                    Too high would lead to pixels mal-discharging (orange tint, or lots of randomly lit up pixels in dark areas.) Too low would lead to a pink tint or dead pixels.

                    In almost every case the voltage will be OK, and even if it is too high, it will not do any harm (you should check and adjust it so you avoid picture artifacts.)
                    Please do not PM me with questions! Questions via PM will not be answered. Post on the forums instead!
                    For service manual, schematic, boardview (board view), datasheet, cad - use our search.

                    Comment

                    • tnobble1
                      Member
                      • Aug 2014
                      • 11
                      • United States

                      #11
                      Re: LG 60PV450 Z-SUS unavailable...sustitution?

                      Finally found and received new z-sus board. It's actually the Zenith I saw earlier. Installed it and at first had a green "solarized" effect. After checking here, I found a post that talked about the ribbon cables maybe causing this-Spot on, rechecked cables and !!!, I could see my screen again! Checked voltages, everything was within .1-.2 volts. Thanks guys, Y'all gave me the gumption to try this! But and it seems there's always a but, I have a new, hopefully small problem. 2 vertical green lines on screen. They look to be not more than a pixel or two wide, however they are there, except where the screen is white. Pic will hopefully show what I mean
                      Attached Files

                      Comment

                      • tnobble1
                        Member
                        • Aug 2014
                        • 11
                        • United States

                        #12
                        Re: LG 60PV450 Z-SUS unavailable...sustitution?

                        Just took a closer look a the pics I took...the first shows 3 lines, but the 1 on the left has disappeared, leaving just the 2 in pics 2 & 3 taken during the test screen

                        Comment

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