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Magnavox 32mf231d please help me figure it out

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    Magnavox 32mf231d please help me figure it out

    I'm working on a magnavox that's behaving very erratically.
    I've done a lot of research, and something jumped out at me, in this thread. The mainboard could be my problem, but I ordered one off ebay and it didn't make any difference, note that it was sold "as is", and could've dead to begin with.

    dgtech links to a service manual (for a different set, with a nearly identical design) at ElectroTanya.
    http://elektrotanya.com/philips37mf321d-37_chassis_tpe1.0u--la_sm.pdf/download.html
    It appears to be a dead link? I've downloaded PDFs from there before, and for some reason I don't see a download button on that page (even with adblock and NoScript disabled)

    Anyway, let me start at the beginning.

    The swollen caps were probably just the tip of the iceberg...
    Here's what I did, in order:

    - 1. Opened the TV, saw two swollen caps in the upper left side of the PS. Replaced these, and still got the same symptom: The TV would turn on, with a black screen, but the backlight was ON.

    - 2. The TV sat in storage for several weeks... I decided to have another crack at it.

    I hit the power button, and IT CAME ON!
    Only for about 10 glorious minutes I was able to change channels, volume and even enter the on-screen menu. Then it shut off, and the TV's relay clicked, 5 seconds went by... clicked again as if it was turning on by itself, but it didn't, just a flashing power LED and the backlight was OFF. every 5 seconds this cycle would repeat again.

    Only way to get it to stop was unplugging the set.

    Voltages going up/down, not a good sign, right?
    - 3. When I plugged it back in a half hour later, it did the same cycle. So out comes the multimeter and checked the plug from the PS board to the mainboard. All voltages looked OK except pin 1 which started at about 16v and would drop to 13v when the relay clicked. Then back to 16v... 13v... back and forth.

    The next steps were done with ONLY the AC plugged in, the two connectors were loose.

    -4. Following PlainBill's advice, I checked main filter cap, and it reads 160v

    -5. Checked the small black tube shaped component at 5057 / 9051. I think it's a bridge rectifier, but I could be wrong. (it has a uuu symbol on the solder-side). It reads 3.5k Ohms, both ways (it's a 2-pin component, so there's only two ways of measuring). I checked the identical black tube at 5056 / 9052 and that showed 5.7k Ohms, again, both ways.

    -6. Checked the mustard yellow varistor at 3072. Reads 15k Ohms, both ways.

    -7. Checked all voltages on both connectors

    Mainboard connector (upper-right):

    Pins 1, 2 = 16.7v
    Pin 3 = 23.8v
    Pin 4 = 0.00
    Pin 5 = 0.01 (I'm guessing this and pin 4 are signals?)
    Pins 6, 7, 8 = GND (All 0.00v)
    Pin 9 = 0.00v
    Pin 10 = 0.00v (based on the traces, I think 9 and 10 are also signals)

    Inverter Connector

    Pins 1, 2, 3, 4 and 5 are ALL 0.01v, --probably signals
    Pins 6, 7 = 0.00v (did more tracing... shouldn't these two be 24v ???)
    Pins 8, 9, 10, 11 and 12 all read 0.00v, are they all GND?

    -8. Checked the Volt Regulator at 9058. Black probe on the pin labeled "G", Red on "D", gives a readout of 23.5v, so why isn't that getting to the plug?

    -9 Hooked everything back up and retested, reads 0.55v at pins 6 and 7

    And then the symptoms change again!

    -10. I take a closer look at the lone capacitor, 2074, in the upper-right of the power board. The original says Elite 25v 2200uf. thanks to the knowledgeable folks here, I now know it's crap. It's not bulging, but who's to say it hasn't failed? I replace it with a Sam Wa 25v 2200uf 105c.

    This is where things get weird, instead of a clicking cycle, I get a flicker from the backlight for a split second. This always happens as soon as I plug it in, no need to hit power. (but if I do hit power, it flickers once more).

    Maybe the Sam Wa is a crappy brand too? So I replace it with a SAMSUNG 25v 2200uf 85c. No dice. It still flickers for a split second.

    Sorry for the long OP. But I hope it helps narrow things down. Any ideas?
    Attached Files
    Last edited by TechShui; 04-01-2012, 02:04 AM.

    #2
    Re: Magnavox 32mf231d please help me figure it out

    Originally posted by TechShui View Post
    I've downloaded PDFs from there before, and for some reason I don't see a download button on that page (even with adblock and NoScript disabled)
    It works for me. You are looking for the "Get Manual" button after about 60 seconds of waiting. It is in the lower right hand corner.

    Sorry for the long OP.
    I have no problems with long posts as long as there is quality information and presented with paragraphs, punctuation, and proper English unlike a lot of crap lately which I totally skip over. More quality information also means I don't have to play 20 questions as well in order to get info.

    1) Have you replaced all the electrolytic capacitors on the power supply or just the obviously bulged ones?

    2) Have you examined your board for any possible cold or poor solder joints?
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      #3
      Re: Magnavox 32mf231d please help me figure it out

      Originally posted by retiredcaps View Post
      1) Have you replaced all the electrolytic capacitors on the power supply or just the obviously bulged ones?
      Just the three: 2 bulged ones at 2078 and 2079, and one that wasn't bulging at 2074 (the Elite one).
      2) Have you examined your board for any possible cold or poor solder joints?
      Yes. I didn't see anything worth noting. It's in fairly good shape

      Comment


        #4
        Re: Magnavox 32mf231d please help me figure it out

        Hi - pictures are not really sharp enough - looked at no 4 and thought I was going blind.
        Please upload pictures using attachment function when ask for help on the repair
        http://www.badcaps.net/forum/showthread.php?t=39740

        Comment


          #5
          Re: Magnavox 32mf231d please help me figure it out

          Hmm, what brand are the two blue caps you used? They look to be Lelon or Xicon? if they are Xicon, they are inadequate for the power supply. You need low ESR capacitors.

          -Ben
          Muh-soggy-knee

          Comment


            #6
            Re: Magnavox 32mf231d please help me figure it out

            1) What is the part number of the red circled component? It is likely your SMPS IC.

            On my test monitor, the SMPS IC chip is 1200AP40

            http://pdf1.alldatasheet.com/datashe...1200AP40G.html

            2) The pin you want to monitor is VCC. On mine, when VCC reaches 12V DC the SMPS is running.

            3) Find your SMPS datasheet and measure your VCC with respect to the SMPS GND pin.

            4) Either the green or blue circled cap is the startup cap. It is likely to be 47uF 50V. Measure the DC voltage across the startup cap (red probe on positive, black probe on negative).

            5) Both your SMPS VCC pin and your startup cap should be steady voltage (not fluctuating).

            6) Report all your measurements.

            7) With respect to only replacing the bad caps, this is my standard answer (regulars may skip)

            https://www.badcaps.net/forum/showpo...84&postcount=3
            Attached Files
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              #7
              Re: Magnavox 32mf231d please help me figure it out

              Attached below are some better quality pictures of the power board.

              The power board model is 3138 103 6182-1
              Mainboard (aka scalar board) is 3138 103 6284-3
              Panel model CHUNGWA claa320wao1

              Thank you everyone for your comments, especially RC. I followed your steps and here are the results.

              Originally posted by retiredcaps View Post
              1) What is the part number of the red circled component? It is likely your SMPS IC.

              On my test monitor, the SMPS IC chip is 1200AP40



              2) The pin you want to monitor is VCC. On mine, when VCC reaches 12V DC the SMPS is running.

              3) Find your SMPS datasheet and measure your VCC with respect to the SMPS GND pin.
              The IC you circled red is at location 7061. Model TEA1507P, here's the datasheet:

              Pin 1 (vcc) fluctuates from 3.0 - 10.0v


              4) Either the green or blue circled cap is the startup cap. It is likely to be 47uF 50V. Measure the DC voltage across the startup cap (red probe on positive, black probe on negative).

              5) Both your SMPS VCC pin and your startup cap should be steady voltage (not fluctuating).

              6) Report all your measurements.

              7) With respect to only replacing the bad caps, this is my standard answer (regulars may skip)

              https://www.badcaps.net/forum/showpo...84&postcount=3
              The green circled startup cap is 2066. (it is exactly 50v 47uf). And it's another crap-brand, Elite.
              Measures 0.1v - 0.5v, -in other words, I should replace it, right?

              Is that cap also the reason I'm not getting 5vsb at the mainboard connector? (pin 10).


              Thanks to the service manual for 37mf231d, (did a tpe1.0ula chassis search) I now know more about what each pin does. And pins 6/7 on the Inverter plug are not for 24v, they are for BL_ON. (they read 0.55v)

              According to the manual, Pins 1,2,3,4 and 5 on the inverter are 24v, but I'm getting just a split-second spike to 22.0v at startup, before falling to 1.0v.
              This is probably related to my dead startup cap? Or is something else wrong?

              Thanks again for your help!
              Attached Files
              Last edited by TechShui; 04-02-2012, 07:43 PM.

              Comment


                #8
                Re: Magnavox 32mf231d please help me figure it out

                Originally posted by TechShui View Post
                The green circled startup cap is 2066. (it is exactly 50v 47uf). And it's another crap-brand, Elite.
                Measures 0.1v - 0.5v, -in other words, I should replace it, right?
                Yes. Use something like Panasonic FC series and then retest.
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                  #9
                  Re: Magnavox 32mf231d please help me figure it out

                  Originally posted by TechShui View Post
                  Is that cap also the reason I'm not getting 5vsb at the mainboard connector? (pin 10).
                  I haven't looked at the service manual, but change out the startup cap first and then see if 5V SB is present or not.
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                    #10
                    Re: Magnavox 32mf231d please help me figure it out

                    It would help if I knew what voltage is normal for a startup capacitor?

                    I replaced and I thought I saw 0.05v flash on my multimeter. Then I retested and it reads 0.00v, with an occasional flash of 0.01v.

                    Poor connection? I did scape a tiny piece of green lamination on the board while desoldering the old one.

                    Or bad SMPS IC? Right now pin 1 reads 9.3~10.2v, a lot less fluctuation than before, but still not hitting 12v.

                    Comment


                      #11
                      Re: Magnavox 32mf231d please help me figure it out

                      Originally posted by TechShui View Post
                      I replaced and I thought I saw 0.05v flash on my multimeter. Then I retested and it reads 0.00v, with an occasional flash of 0.01v.
                      Confirm that you are measuring DC voltage across the legs of the startup capacitor. Red probe on positive and black probe on the negative leg of the startup capacitor.
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                        #12
                        Re: Magnavox 32mf231d please help me figure it out

                        Originally posted by TechShui View Post
                        Or bad SMPS IC? Right now pin 1 reads 9.3~10.2v, a lot less fluctuation than before, but still not hitting 12v.
                        The startup voltage for YOUR chip according to the datasheet on page 11 is 11V DC with 10.3 being the minimum and 11.7V being the maximum.
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                          #13
                          Re: Magnavox 32mf231d please help me figure it out

                          Originally posted by TechShui View Post
                          2066. (it is exactly 50v 47uf).
                          What is the value of 2067?
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                            #14
                            Re: Magnavox 32mf231d please help me figure it out

                            Yes, of course I'm measuring with DC set.
                            I know how to use a dmm.

                            Originally posted by retiredcaps View Post
                            the startup voltage for your chip according to the datasheet on page 11 is 11v dc with 10.3 being the minimum and 11.7v being the maximum.
                            OK, but it should be stable.

                            and it's funny you should mention cap 2067. Even before I read your replies I took it upon myself to replace cap 2067. (value is 25v, 68uf)


                            I traced the output of smps IC pin 1 (vcc) to cap 2067, which measures at 9.3~10.2vdc. Fluctuates just like the pin. I replaced 2067 with a 25v, 100uf cap and get that exact same 9.3~10.2vdc reading.

                            Now I'm going in the other direction- starting at SMPS pin 5 (lsense) tracing to 2066 (start cap) traced further over a couple resistors and finally ending up at pin S of the voltage regulator IC 7062.

                            Black on pin G, red on S shows fluctuation of 0.00~2.3v!!

                            Black on pin G, red on D shows 164.2v, and looking pretty stable.

                            Next, everything is shut off and I try a continuity
                            Test Black on pin G, red on S shows 011 -Bingo!

                            P10NK80ZFP is our culprit. I'll order a new one on Digikey

                            Thank you for pointing me in the right direction.

                            Comment


                              #15
                              Re: Magnavox 32mf231d please help me figure it out

                              Originally posted by TechShui View Post
                              Yes, of course I'm measuring with DC set.
                              I know how to use a dmm.
                              Lately we have had a lot of people measuring AC instead of DC for some reason or using the wrong ground. Since I don't know your knowledge level, I had to ask for confirmation.

                              OK, but it should be stable.
                              Absolutely it should be stable. I was just pointing out the range for the startup voltages.
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                                #16
                                Re: Magnavox 32mf231d please help me figure it out

                                Well I couldn't have done it without you!

                                I will post again when the MOSFET arrives, thanks RC.

                                Comment


                                  #17
                                  Re: Magnavox 32mf231d please help me figure it out

                                  Hello, sorry for the long hiatus.

                                  The the voltage regulator IC arrived and I installed it.

                                  1) Black on pin G, red on S shows 0.02v stable.

                                  Black on pin G, red on D shows 163.1v, stable.

                                  2) I measured pin 1 (vcc) of the smps IC: 8.4~11.3vdc. Fluctuates just like before. Something else is causing it, what coud it be?

                                  3) I also ordered low esr Panasonic FM 35v 1200uf and replaced the blue Radio Shack caps at locations 2079 and 2080. This seemed to cause a new problem: the 24v rail is now fluctuating 22~24v, this has never happened with the radioshack caps, but I find it very hard to believe that digikey would send me a batch of bad Panasonics.

                                  4) The voltage regulator ICs for the 24v rail are fluctuating too, maybe something is causing all of these mosfets to fail? Is there too much ripple? Is the main filter cap not doing it's job? Btw, I checked that again just now and it's 159.8~160.1v -- almost no fluctuation, except for that 0.3v.

                                  I changed the battery in my multimeter, just to rule that out and retook the readings everything is the same. This multimeter is only 2 months old anyway. It's an Innova 3300.
                                  So I'm 99% sure the readings are good.

                                  Comment


                                    #18
                                    Re: Magnavox 32mf231d please help me figure it out

                                    Originally posted by TechShui View Post
                                    2) I measured pin 1 (vcc) of the smps IC: 8.4~11.3vdc. Fluctuates just like before. Something else is causing it, what coud it be?
                                    Measure the DC voltage across the startup cap again. Is it steady or fluctuating?
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                                      #19
                                      Re: Magnavox 32mf231d please help me figure it out

                                      [QUOTE=TechShui;231489] Btw, I checked that again just now and it's 159.8~160.1v -- almost no fluctuation, except for that 0.3v.[QUOTE]

                                      Read closer
                                      Fixed so far 12 lcd's , 1 plasmas, 5 monitors, 0 dlp's (plan to keep the dlps at 0). and 3 atx power supplies, and 2 motherboards.

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                                        #20
                                        Re: Magnavox 32mf231d please help me figure it out

                                        Originally posted by cashkennedy View Post
                                        Originally posted by TechShui View Post
                                        Btw, I checked that again just now and it's 159.8~160.1v -- almost no fluctuation, except for that 0.3v.
                                        Read closer
                                        That is the big filter cap. I'm interested in the small startup cap feeding the SMPS IC VCC pin.
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