Is it better to put higher or lower value resistor on R209 and R207 ? I mean which way is safer.
Welder not turning on - Learning
Collapse
X
-
That's the problem. Them 2 resistors I am not so sure of what there was in there, I went after the carnage trying to identify what was there first place. Some were really easy to identify, others not so. The thing here is to go through example circuits that are similar to yours and see what they used. Pull up some datasheets from the PWM from different manufacturers and compare. Sometime you know the resistor code started with a 1 and ended in a zero for example. So far R207 and R209 I haven't come up with anything too good uet.
R207 ended with xx01. So a 1001 = 1k ohm. Sounds plausible and should work.
R209 got not a clue. Cording to your schematic, it is a gate drive resistor to a different MOSFET. Knowing that it should be something less than 100 Ohm. Don’t forget there are already 22Ohms in line.Last edited by CapLeaker; 05-21-2024, 08:27 PM.Comment
-
Oyyy, made a mistake yesterday, R209 goes to the Source, not to the gate. It’s a current sense resistor. So 1 v is the max here. As soon as the CS pin goes above 1V there is current limiting / cut off. Thinking about this, the resistance must be quite high. Higher than 1k Ohms. More like something 10k or 100k Ohms. Can you check the capacitance of C204?Comment
-
Oyyy, made a mistake yesterday, R209 goes to the Source, not to the gate. It's a current sense resistor. So 1 v is the max here. As soon as the CS pin goes above 1V there is current limiting / cut off. Thinking about this, the resistance must be quite high. Higher than 1k Ohms. More like something 10k or 100k Ohms. Can you check the capacitance of C204?
Update:
Here is some photos of the main board. Im trying to remove the big heatsinks right now to see what is under them.6 PhotosComment
-
Comment
-
The biggest problem with an inverter welder is not continuity like voltage, it's more current based like. The circuit has to be able to carry the current. I do remember a case not too long ago, where one of the problems was burnt track on the PCB that made continuity but couldn't carry any load.
So what was your “incident”? I don't see anything blown up (yet)?Comment
-
The biggest problem with an inverter welder is not continuity like voltage, it's more current based like. The circuit has to be able to carry the current. I do remember a case not too long ago, where one of the problems was burnt track on the PCB that made continuity but couldn't carry any load.
So what was your “incident”? I don't see anything blown up (yet)?
I understand that but the problem is it didn’t even turns on.Comment
-
I was pretty sure that front LCD panel works of that board, but I guess not. Or does it loop just through that main board, but the power comes from the little board?Last edited by CapLeaker; 06-01-2024, 03:51 PM.Comment
-
Hello. I have done some measurings. So on the small board the IC UC3843 pin6 (output to gate) is only 0,7mV and it seems like it didn't want to drive the mosfet
How much Volts should i get on mosfet Drain and Source ?
here is a link to ic UC3843BN datasheet(1/15 Pages) STMICROELECTRONICS | HIGH PERFORMANCE CURRENT MODE PWM CONTROLLER (alldatasheet.com)1 PhotoComment
-
Oyyy, made a mistake yesterday, R209 goes to the Source, not to the gate. It’s a current sense resistor. So 1 v is the max here. As soon as the CS pin goes above 1V there is current limiting / cut off. Thinking about this, the resistance must be quite high. Higher than 1k Ohms. More like something 10k or 100k Ohms. Can you check the capacitance of C204?Comment
Related Topics
Collapse
-
Hello everyone
I attach a schematic and teardown photos for the DoCreate DHJ567 handheld spot welder. I bought this welder for temporary use while my supercapacitor welder was waiting for replacement parts. It cost only £24, though there is a screenless version available for £17.
Performance: The absolute maximum it can handle appears to be 0.15mm of pure nickel. Reliability was not great - welds were very inconsistent, ranging from weak attachment to burning through the strip. However, I was able to build a 5S2P pack without losing any cells. It's a bit difficult getting... -
by Olles4Hello people. I trying to repair my Sencor TV. No standby light, not tuning on what i found there is 6V where 12V should be and 8V where 16V should be. Any suggestion?3 Photos05-18-2024, 01:40 PM
-
by tibimakaiThis is my own welder, that blew up while welding. There is no warranty on it. Purchased it a year ago, sealed box from Craigslist.
It worked great until now, about a year.
What I have found is a blown trace next to the main capacitors, it seems like also got damaged the SMPS IC, output MOSFET and a 1 Ohm resistor to the ground from the MOSFET.
After replacing these components, the relay, fans turn on and it sounds like it's working, but there is no output voltage for the welder, LEDs do not turn on.
So there are more components that are damaged.
I'm having a hard... -
by nicktasiosI had my Quadra 840AV (which I recapped and had working) plugged in for some time without using it and randomly decided to turn it on today. Unfortunately it did not turn on. After checking the PSU, I found out I was not getting anything from 12V, only from the 5V rail. After a few minutes, I removed the PSU and plugged it back in the electrical outlet and it suddenly started making a weird sound and soon after smoke started coming out. I quickly unplugged it. I opened it up but on first instance I didn't see anything out of the ordinary really. I later turned it back on and one of the MOVs blew...1 Photo12-22-2024, 05:07 AM
-
by drscootHP Modelnumber: 14-dh0061nb
This laptop had a shorted cap on a Vcore section. After replacement is works again. But there is still a battery issue.
The battery is HT03XL and with the built-in component test from HP, in the Power section, I get an error: Logic State: Calibration required (20), Charge state: Blown Fuse (42)
I have another same battery, also with error: Logic State: Very Weak (70), Charge state: Blown Fuse (42)
And a third battery TF03XL (looks identical) with error: Logic State: OK (0), Charge state: Blown Fuse (42)
All these 3 batteries are charging...2 Photos - Loading...
- No more items.
Comment