Internal trickle charger for a Scooter

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  • ratdude747
    Black Sheep
    • Nov 2008
    • 17136
    • USA

    #1

    Internal trickle charger for a Scooter

    I'm currently fixing up a scooter and one thing I'd like to add to it is some sort of built-in trickle charger.

    Presently, the only way to trickle charge the battery is by removing the floor mat and a bunch of screws on the battery cover... But what I'd like to do is make some way to make this less tedious, as keeping the battery on a trickle charger is reccommended for scooters.

    I had a couple of ideas:

    1. add some sort (weatherproofed) connector that an off-the-shelf trickle charger could connect to, with a matching connector added.

    2. (even better IMHO) add a weatherproofed male NEMA connector for an extension cord (or other 120V weatherproofed conenctor for a long modular cord) and a status LED or 2 and internally mount an off the shelf or homebrew trickle charger.

    Has anybody actually done this mod? Do higher end scooters have these built in?

    What do you all suggest as an approach?

    Larry
    sigpic

    (Insert witty quote here)
  • popeye
    Senior Member
    • May 2011
    • 155

    #2
    Re: Internal trickle charger for a Scooter

    Hi

    What type of scooter are we talking about? If it is a mobility scooter like mine the charger enters trickle charge when batteries are full.

    Comment

    • ratdude747
      Black Sheep
      • Nov 2008
      • 17136
      • USA

      #3
      Re: Internal trickle charger for a Scooter

      Originally posted by popeye
      Hi

      What type of scooter are we talking about? If it is a mobility scooter like mine the charger enters trickle charge when batteries are full.
      If you saw the link, it's a 50CC Scooter for road use. Well, 72CC now (installed a big bore kit since the existing upper motor was trashed).
      sigpic

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      Comment

      • stj
        Great Sage 齊天大聖
        • Dec 2009
        • 31015
        • Albion

        #4
        Re: Internal trickle charger for a Scooter

        well if nothing is across the battery constantly - like a clock or alarm for example.
        then either is an option - only space is the limiting factor.

        an internal charger could be a safety issue, unless it's in a waterproof case inside the bike though - driving rain, morning condensation etc can get into a lot of places.

        if you need waterproof locking connectors, there are loads of those too - again, it's down to available space.

        dont forget to use the right colour cable (yellow) and "arctic" rated if it's outdoors.
        Attached Files

        Comment

        • ratdude747
          Black Sheep
          • Nov 2008
          • 17136
          • USA

          #5
          Re: Internal trickle charger for a Scooter

          Sounds like external is the way to go. Weatherproof connector suggestions?
          sigpic

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          Comment

          • ron350
            Badcaps Veteran
            • Feb 2014
            • 296
            • USA

            #6
            Re: Internal trickle charger for a Scooter

            I would suggest a battery maintainer like the Battery Tender or Battery Minder that matches your specific battery. I think walmart sells the Battery Tender brand.


            http://batterytender.com/products.html

            http://www.batteryminders.com/catego...otorcycle.html

            Comment

            • ratdude747
              Black Sheep
              • Nov 2008
              • 17136
              • USA

              #7
              Re: Internal trickle charger for a Scooter

              Originally posted by ron350
              I would suggest a battery maintainer like the Battery Tender or Battery Minder that matches your specific battery. I think walmart sells the Battery Tender brand.


              http://batterytender.com/products.html

              http://www.batteryminders.com/catego...otorcycle.html
              I already have a harbor frieght charger. This is more about making it less tedious once the scooter is rebuilt, not finding a charger per se.
              sigpic

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              Comment

              • stj
                Great Sage 齊天大聖
                • Dec 2009
                • 31015
                • Albion

                #8
                Re: Internal trickle charger for a Scooter

                re waterproof connectors.
                any idea on maximum current?

                Comment

                • ratdude747
                  Black Sheep
                  • Nov 2008
                  • 17136
                  • USA

                  #9
                  Re: Internal trickle charger for a Scooter

                  I did see this:



                  The one bummer is that the plug is only rated for 5A while it would be cool if the internal NC switch could do the 7A (based on a fuse spec) the non-starter circuitry handles. the reason being that I could route the power wire past the fuse to the switch, and make it so one couldn't overload the the charger by powering up the scooter... if that's even a good idea.
                  sigpic

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                  Comment

                  • ratdude747
                    Black Sheep
                    • Nov 2008
                    • 17136
                    • USA

                    #10
                    Re: Internal trickle charger for a Scooter

                    Originally posted by stj
                    re waterproof connectors.
                    any idea on maximum current?
                    The issue I saw with those is that they are waterproof at the wrong time... I want it waterproof(resistant) with nothing connected (when I'm on the road riding through a storm)...when the maintainer is hooked up, I could care less (as it's in the garage or otherwise protected).
                    sigpic

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                    Comment

                    • stj
                      Great Sage 齊天大聖
                      • Dec 2009
                      • 31015
                      • Albion

                      #11
                      Re: Internal trickle charger for a Scooter

                      a lot of those have a sprung cap with a gasket in them.
                      but they are for mains - i assume we are now looking at 12v?

                      Comment

                      • stj
                        Great Sage 齊天大聖
                        • Dec 2009
                        • 31015
                        • Albion

                        #12
                        Re: Internal trickle charger for a Scooter

                        these look both pretty good, and cheap.
                        http://www.rapidonline.com/cables-co...nectors-538679

                        and you may find this handy.

                        btw, if you get the 3pin, you can use the 3rd pin for other stuff, like feedback so the charger knows it's connected.
                        or a loopback to trip an alarm if it's unplugged.
                        loads of uses.
                        Attached Files
                        Last edited by stj; 07-14-2014, 06:35 PM.

                        Comment

                        • ratdude747
                          Black Sheep
                          • Nov 2008
                          • 17136
                          • USA

                          #13
                          Re: Internal trickle charger for a Scooter

                          Originally posted by stj
                          a lot of those have a sprung cap with a gasket in them.
                          but they are for mains - i assume we are now looking at 12v?
                          Yes, more like 13V more or less but yeah, not mains.

                          I only need 2 pins btw, but I may get as many as 5+ if the cost is the same... if I wanted to use it as a multiuse connector or something... not so much an alarm as the scooter has locking steering... I was thinking more along the lines of a tach or relay for the 7a line... but whatever, I'll look into the ip68 rated connectors listed.
                          sigpic

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                          Comment

                          • SteveNielsen
                            Retired Tech
                            • Jun 2012
                            • 2327
                            • USA

                            #14
                            Re: Internal trickle charger for a Scooter

                            I'm curious, what is considered a trickle charge for a lead-acid battery? For example I have a battery charger that is switchable from 2A to 6A, is the 2A setting a trickle charge?

                            Comment

                            • stj
                              Great Sage 齊天大聖
                              • Dec 2009
                              • 31015
                              • Albion

                              #15
                              Re: Internal trickle charger for a Scooter

                              i would say a 50th of the battery capacity at most.

                              so it would take 2 days to charge a flat battery.

                              Comment

                              • ratdude747
                                Black Sheep
                                • Nov 2008
                                • 17136
                                • USA

                                #16
                                Re: Internal trickle charger for a Scooter

                                Originally posted by stj
                                these look both pretty good, and cheap.
                                http://www.rapidonline.com/cables-co...nectors-538679

                                and you may find this handy.

                                btw, if you get the 3pin, you can use the 3rd pin for other stuff, like feedback so the charger knows it's connected.
                                or a loopback to trip an alarm if it's unplugged.
                                loads of uses.
                                Not avail. in the USA apparently... and UK shipping is $$$... damn it.

                                Now to find a USA sourceable equivlent...
                                sigpic

                                (Insert witty quote here)

                                Comment

                                • stj
                                  Great Sage 齊天大聖
                                  • Dec 2009
                                  • 31015
                                  • Albion

                                  #17
                                  Re: Internal trickle charger for a Scooter

                                  Cliff is a top brand,
                                  i'm sure you can find a source in the u.s.

                                  Comment

                                  • ratdude747
                                    Black Sheep
                                    • Nov 2008
                                    • 17136
                                    • USA

                                    #18
                                    Re: Internal trickle charger for a Scooter

                                    Originally posted by stj
                                    Cliff is a top brand,
                                    i'm sure you can find a source in the u.s.
                                    from what I saw the only US seller was Newark, which listed it as UK stock only (at $20 per ounce to ship to the US). I did look.
                                    sigpic

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                                    Comment

                                    • stj
                                      Great Sage 齊天大聖
                                      • Dec 2009
                                      • 31015
                                      • Albion

                                      #19
                                      Re: Internal trickle charger for a Scooter

                                      well maybe bulgin bucaneer series has something.

                                      Comment

                                      • SteveNielsen
                                        Retired Tech
                                        • Jun 2012
                                        • 2327
                                        • USA

                                        #20
                                        Re: Internal trickle charger for a Scooter

                                        So, is 2amp considered a trickle charge or not?

                                        Comment

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