Magnavox 42PFL3603D Burnt up inverter transformer.

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  • lookimback
    Badcaps Legend
    • Aug 2013
    • 1489
    • USA

    #1

    Magnavox 42PFL3603D Burnt up inverter transformer.

    I found this TV last week and when I plugged it in, it momentarily came on, I was able to see the OSD, and then smoke began pouring out of the back. To most people, that would seem bad, but to me that means an easy job troubleshooting. It turned out to be the inverter transformer, and as you can see from the pictures, it's toasted. I looked on eBay and found the power supplies to be about $100. That's way more than I'm willing to spend. I also noticed that tvdoctorsalesandservice, a reputable seller that I've bought several boards from over the years, had a defective board listed for $55. ShopJimmy also had a repair kit listed, but that would do me no good. I decided to buy the defective board, I ended up getting it for $40 shipped. I didn't know what was wrong with it, but I knew it wasn't the transformer. I expected the failed components to be the ones Shopjimmy has in their repair kit, and I figured I'd just test and swap those components from my board. It turns out to be completely different failed components, but still only took a few minutes to figure it out. The first three pics are my original board. Next two are the replacement board. The IC, the resistor, the diode between them, and the diode with the red band seem to be the only shorted components and those are all OK on my board so I think I have a good chance of this being successful. I'll thoroughly test all surrounding components before powering it on. My biggest concern is what caused the transformer to burn up in the first place. It appears to be the primary side which failed. My thoughts are that it was a bad solder joint. Would I be correct in my belief that if there were ceramic caps behind the panel on this model, and they were bad, the secondary would be the side which burned? Panel sticker number is LC420WUE-SAA1.
    Attached Files
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  • budm
    Badcaps Legend
    • Feb 2010
    • 40746
    • USA

    #2
    Re: Magnavox 42PFL3603D Burnt up inverter transformer.

    It looks like typical through hole rivet poor solder joints, I have a feeling the primary winding is still OK. I always remove old solder and out in new solder on those through hole rivets.
    Never stop learning
    Basic LCD TV and Monitor troubleshooting guides.
    http://www.badcaps.net/forum/showthr...956#post305956

    Voltage Regulator (LDO) testing:
    http://www.badcaps.net/forum/showthr...999#post300999

    Inverter testing using old CFL:
    http://www.badcaps.net/forum/showthr...er+testing+cfl

    Tear down pictures : Hit the ">" Show Albums and stories" on the left side
    http://s807.photobucket.com/user/budm/library/

    TV Factory reset codes listing:
    http://www.badcaps.net/forum/showthread.php?t=24809

    Comment

    • lookimback
      Badcaps Legend
      • Aug 2013
      • 1489
      • USA

      #3
      Re: Magnavox 42PFL3603D Burnt up inverter transformer.

      Fixed! I tested the primary and it seemed ok so I cleaned it up and wrapped six strands of copper wire from some 10ga THHN around the pin and then flooded it with solder. It's not pretty, but it works. I'll still fix the other board, and honestly, I think I have a third one in a box of boards I haven't had time to troubleshoot. Thanks!
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      Comment

      • lookimback
        Badcaps Legend
        • Aug 2013
        • 1489
        • USA

        #4
        Re: Magnavox 42PFL3603D Burnt up inverter transformer.

        Forgot to add the pics.
        Attached Files
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        Comment

        • budm
          Badcaps Legend
          • Feb 2010
          • 40746
          • USA

          #5
          Re: Magnavox 42PFL3603D Burnt up inverter transformer.

          https://www.badcaps.net/forum/attach...1&d=1531371244
          I have seen this kind of failure many many many many times before.
          Never stop learning
          Basic LCD TV and Monitor troubleshooting guides.
          http://www.badcaps.net/forum/showthr...956#post305956

          Voltage Regulator (LDO) testing:
          http://www.badcaps.net/forum/showthr...999#post300999

          Inverter testing using old CFL:
          http://www.badcaps.net/forum/showthr...er+testing+cfl

          Tear down pictures : Hit the ">" Show Albums and stories" on the left side
          http://s807.photobucket.com/user/budm/library/

          TV Factory reset codes listing:
          http://www.badcaps.net/forum/showthread.php?t=24809

          Comment

          • lookimback
            Badcaps Legend
            • Aug 2013
            • 1489
            • USA

            #6
            Re: Magnavox 42PFL3603D Burnt up inverter transformer.

            I was right, I did have another one. It's been in that box since at least May of 2017, but yet I knew I had it. I think I have a photographic memory, but only when it comes to parts.
            Attached Files
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            Comment

            • lookimback
              Badcaps Legend
              • Aug 2013
              • 1489
              • USA

              #7
              Re: Magnavox 42PFL3603D Burnt up inverter transformer.

              Originally posted by budm
              https://www.badcaps.net/forum/attach...1&d=1531371244
              I have seen this kind of failure many many many many times before.
              I have never seen one burn all the way through the board like this.
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              Comment

              • lookimback
                Badcaps Legend
                • Aug 2013
                • 1489
                • USA

                #8
                Re: Magnavox 42PFL3603D Burnt up inverter transformer.

                The one I just dug out of the box has the same exact failed components as the one I got from eBay. It's my son's first birthday so I probably won't have time today, and I'm going out of town Friday until Sunday, so I'll probably get to these on Monday.
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                Comment

                • Andrew F. Ali
                  Badcaps Legend
                  • Jan 2014
                  • 2450
                  • Trinidad & Tobago

                  #9
                  Re: Magnavox 42PFL3603D Burnt up inverter transformer.

                  I like your new Avatar Good job at the repair too.

                  Comment

                  • lookimback
                    Badcaps Legend
                    • Aug 2013
                    • 1489
                    • USA

                    #10
                    Re: Magnavox 42PFL3603D Burnt up inverter transformer.

                    Originally posted by Andrew F. Ali
                    I like your new Avatar Good job at the repair too.
                    Thank you.
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                    Comment

                    • Andrew F. Ali
                      Badcaps Legend
                      • Jan 2014
                      • 2450
                      • Trinidad & Tobago

                      #11
                      Re: Magnavox 42PFL3603D Burnt up inverter transformer.

                      Comment

                      • Andrew F. Ali
                        Badcaps Legend
                        • Jan 2014
                        • 2450
                        • Trinidad & Tobago

                        #12
                        Re: Magnavox 42PFL3603D Burnt up inverter transformer.

                        Most welcomed, Sir.

                        Comment

                        • lookimback
                          Badcaps Legend
                          • Aug 2013
                          • 1489
                          • USA

                          #13
                          Re: Magnavox 42PFL3603D Burnt up inverter transformer.

                          Here's some nice pics of the die from the FSQ510 IC. The drain pin was blown off both of them. I can't find any shorted components around it. The MOSFET is incorporated into the IC and i think it failed internally.
                          Attached Files
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                          Comment

                          • lookimback
                            Badcaps Legend
                            • Aug 2013
                            • 1489
                            • USA

                            #14
                            Re: Magnavox 42PFL3603D Burnt up inverter transformer.

                            Second board, the one I got from TV doctor, is fixed. I couldn't find anything else wrong aside from IC U101 (FSQ510), so I decided to take the IC from the working board and put it in one of the others. Before doing that, I compared resistance measurements between the drain and every other pin location with the IC removed. Both boards had very similar measurements. I intend to replace the IC in the working board anyway, so I wasn't worried about potentially frying it. But, it didn't fry. It worked. Surprisingly, Digikey has these in stock. Ordering now.
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                            Comment

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