Power supply build quality pictorial. part 2

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  • Behemot
    Badcaps Legend
    • Dec 2009
    • 4845
    • CZ

    #1241
    Re: Power supply build quality pictorial. part 2

    Originally posted by c_hegge
    No, that wouldn't help. It's more to do with the topology. It's a flyback converter, not a forward converter, which produce far more ripple.
    Oh, a single transistor in there, I can see it now…
    Less jewellery, more gold into electrotech industry! Half of the computer problems is caused by bad contacts

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    • tom66
      EVs Rule
      • Apr 2011
      • 32560
      • UK

      #1242
      Re: Power supply build quality pictorial. part 2

      Flyback at 350W??

      You do get single switch forward, you know, among other topologies.

      With ripple current through the caps being a concern (it is often designed so they can use cheapest off brand cap possible) no one would make a flyback computer SMPS... right? Please tell me no one has tried to do so...
      Please do not PM me with questions! Questions via PM will not be answered. Post on the forums instead!
      For service manual, schematic, boardview (board view), datasheet, cad - use our search.

      Comment

      • Behemot
        Badcaps Legend
        • Dec 2009
        • 4845
        • CZ

        #1243
        Re: Power supply build quality pictorial. part 2

        Yeah, could be single-transistor forward as well, you are right, just thought c_hegge had it in his hands before you see…
        Less jewellery, more gold into electrotech industry! Half of the computer problems is caused by bad contacts

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        • lti
          Badcaps Legend
          • May 2011
          • 2548
          • United States

          #1244
          Re: Power supply build quality pictorial. part 2

          http://www.jonnyguru.com/forums/show...2548#post62548

          I don't know what they did to get that kind of ripple.

          Comment

          • c_hegge
            Badcaps Legend
            • Sep 2009
            • 5219
            • Australia

            #1245
            Re: Power supply build quality pictorial. part 2

            http://www.overclock.net/t/1310456/p...00w-psu-review

            Phaedrus reckons it's a flyback, not single forward, which would explain the ripple. It would also explain why Leadmen often explode under <250W Loads
            I love putting bad caps and flat batteries in fire and watching them explode!!

            No wonder it doesn't work! You installed the jumper wires backwards

            Main PC: Core i7 3770K 3.5GHz, Gigabyte GA-Z77M-D3H-MVP, 8GB Kingston HyperX DDR3 1600, 240GB Intel 335 Series SSD, 750GB WD HDD, Sony Optiarc DVD RW, Palit nVidia GTX660 Ti, CoolerMaster N200 Case, Delta DPS-600MB 600W PSU, Hauppauge TV Tuner, Windows 7 Home Premium

            Office PC: HP ProLiant ML150 G3, 2x Xeon E5335 2GHz, 4GB DDR2 RAM, 120GB Intel 530 SSD, 2x 250GB HDD, 2x 450GB 15K SAS HDD in RAID 1, 1x 2TB HDD, nVidia 8400GS, Delta DPS-650BB 650W PSU, Windows 7 Pro

            Comment

            • Behemot
              Badcaps Legend
              • Dec 2009
              • 4845
              • CZ

              #1246
              Re: Power supply build quality pictorial. part 2

              The fuse might be counted as OPP or SCP, but since it's rated way too high for the 250W we have here, I'm not counting it.
              Less jewellery, more gold into electrotech industry! Half of the computer problems is caused by bad contacts

              Exclusive caps, meters and more!
              Hardware Insights - power supply reviews and more!

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              • c_hegge
                Badcaps Legend
                • Sep 2009
                • 5219
                • Australia

                #1247
                Re: Power supply build quality pictorial. part 2

                Yah. I thought the same thing. I'm sure Leadman probably think that the fuse will be fine as OCP, though
                I love putting bad caps and flat batteries in fire and watching them explode!!

                No wonder it doesn't work! You installed the jumper wires backwards

                Main PC: Core i7 3770K 3.5GHz, Gigabyte GA-Z77M-D3H-MVP, 8GB Kingston HyperX DDR3 1600, 240GB Intel 335 Series SSD, 750GB WD HDD, Sony Optiarc DVD RW, Palit nVidia GTX660 Ti, CoolerMaster N200 Case, Delta DPS-600MB 600W PSU, Hauppauge TV Tuner, Windows 7 Home Premium

                Office PC: HP ProLiant ML150 G3, 2x Xeon E5335 2GHz, 4GB DDR2 RAM, 120GB Intel 530 SSD, 2x 250GB HDD, 2x 450GB 15K SAS HDD in RAID 1, 1x 2TB HDD, nVidia 8400GS, Delta DPS-650BB 650W PSU, Windows 7 Pro

                Comment

                • tom66
                  EVs Rule
                  • Apr 2011
                  • 32560
                  • UK

                  #1248
                  Re: Power supply build quality pictorial. part 2

                  It's often hard to tell them apart; the only difference is a flyback of that size would need a massive energy dump resistor. A forward converter would use a single return diode.
                  Please do not PM me with questions! Questions via PM will not be answered. Post on the forums instead!
                  For service manual, schematic, boardview (board view), datasheet, cad - use our search.

                  Comment

                  • Wester547
                    -
                    • Nov 2011
                    • 1268
                    • USA.

                    #1249
                    Re: Power supply build quality pictorial. part 2

                    Originally posted by Pentium4
                    And it has a pretty good transient filtering stage The only reason I'm using it is because it has such a low load to power. I have a Hipro with the same exact specs on the label as yours, but it has 470uf 200V Elite caps on the primary, all the rest are Teapo. Mine was manufactured in May, 2007. They're good little supplies. Efficiency is meh, I got 72%-76% out of mine. It powered a Pentium D, 2GB RAM, 7300GT, and 3 hard drives no problem for over a year, other rigs it was in used less power and it's still kicking.
                    I know this is very far back, but... I'm curious... often, PSUs will be below 70% efficient when the load is very light... did you get 72% efficiency out of that PSU even with a very light load (when the computer was idling)?

                    Comment

                    • Pentium4
                      CapXon Be Gone
                      • Sep 2011
                      • 3741
                      • USA

                      #1250
                      Re: Power supply build quality pictorial. part 2

                      That was under low to medium load. The computer that idled around 55W, the PSU only got around 69% efficiency, 76% was around 50% of its labeled wattage
                      Last edited by Pentium4; 02-06-2013, 01:56 AM.

                      Comment

                      • Shocker
                        Banned
                        • Dec 2011
                        • 635

                        #1251
                        Re: Power supply build quality pictorial. part 2

                        No, I don't think it would be a flyback like everyone else suggested. If it was then it wouldn't have the large toroid.

                        Comment

                        • japlytic
                          Badcaps Legend
                          • Oct 2005
                          • 2086
                          • Australia

                          #1252
                          Re: Power supply build quality pictorial. part 2

                          Power Systems PS-1715 from LeCroy 93xx scope

                          470uF 200V Nichicon GF x2 prinary side units.
                          820uF 6.3V Nichicon PF for soft starting.
                          2200uF 6.3V Nichicon PL before and after +5.2V (6A) and -5.2V (8A) output inductors.
                          220uF 35V Nichicon PL before and after +15V (4.5A) and -15V (4.5A) output inductors.
                          1000uF 25V Nichicon PF at 15V fan output.

                          UF5402 x2 (in common cathode configuration) each for +15V and -15V rails.
                          SB540 x2 (in common cathode configuration) for -5.2V rail.
                          20CTQ040 for +5.2V rail.

                          MAC228A AC adaptation TRIAC with MJE13003 driver.
                          MJH16006A primary switcher with BUK454-800B auxiliary switcher.
                          KBU6J primary rectifier.

                          Even the monitor section (made in Taiwan) used quality Japanese electrolytics.
                          Attached Files
                          My first choice in quality Japanese electrolytics is Nippon Chemi-Con, which has been in business since 1931... the quality of electronics is dependent on the quality of the electrolytics.

                          Comment

                          • PeteS in CA
                            Badcaps Legend
                            • Aug 2005
                            • 3581
                            • USA, Unsure of Planet

                            #1253
                            Re: Power supply build quality pictorial. part 2

                            IIRC, the 93xx LeCroy scopes were from the early 90s. The MJH16006 is a bipolar transistor. The original MJE1300x series was dubbed by Motorola the "Switchmode series" the first series of parts they designed specifically for SMPSs (the MJE1300x was in TO-220, while the TO-3 - actually, TO-204, but the difference is subtle - parts were the 2N654x). There was a Switchmode II series, and the MJE1600x was Switchmode III series; "MJH", IIRC, means a TO-247 package. At the time this P/S was designed, Nichicon's PL series was probably its best Low-Z series; with RoHS compliance. the series name was changed to PM.
                            PeteS in CA

                            Power Supplies should be boring: No loud noises, no bright flashes, and no bad smells.
                            ****************************
                            To kill personal responsibility, initiative or success, punish it by taxing it. To encourage irresponsibility, improvidence, dependence and failure, reward it by subsidizing it.
                            ****************************

                            Comment

                            • SuperDuty
                              Badcaps Veteran
                              • Mar 2011
                              • 299
                              • France

                              #1254
                              Re: Power supply build quality pictorial. part 2

                              An early 90's Phihong PSA-1454 145W AT power supply, that thing is built like a tank, the case is made of 1mm thick steel ! It came from an unbranded case from a local assembler, and if I recall correctly, it was powering a TI 486DX2-80 based system.



                              The fan is a ball bearing Matsushita brushless fan.
                              Primary caps are large 200V 470uF Nippon Chemicon, the rest are a mix of Rubycon and Nicon (are these good?).




                              The main transformer is huge for such a low power :


                              Overall a very nice quality PSU. The weird bit is that the wiring is coming out of the side of the case instead of the back.

                              Comment

                              • Behemot
                                Badcaps Legend
                                • Dec 2009
                                • 4845
                                • CZ

                                #1255
                                Re: Power supply build quality pictorial. part 2

                                Nicon is not a good brand I think, and 1 mm steel is pretty common amongst mediocre and better PSU's.
                                Less jewellery, more gold into electrotech industry! Half of the computer problems is caused by bad contacts

                                Exclusive caps, meters and more!
                                Hardware Insights - power supply reviews and more!

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                                • c_hegge
                                  Badcaps Legend
                                  • Sep 2009
                                  • 5219
                                  • Australia

                                  #1256
                                  Re: Power supply build quality pictorial. part 2

                                  Looks reasonably well built. At least the caps are adequately sized for the job, even if they aren't the best brand.
                                  I love putting bad caps and flat batteries in fire and watching them explode!!

                                  No wonder it doesn't work! You installed the jumper wires backwards

                                  Main PC: Core i7 3770K 3.5GHz, Gigabyte GA-Z77M-D3H-MVP, 8GB Kingston HyperX DDR3 1600, 240GB Intel 335 Series SSD, 750GB WD HDD, Sony Optiarc DVD RW, Palit nVidia GTX660 Ti, CoolerMaster N200 Case, Delta DPS-600MB 600W PSU, Hauppauge TV Tuner, Windows 7 Home Premium

                                  Office PC: HP ProLiant ML150 G3, 2x Xeon E5335 2GHz, 4GB DDR2 RAM, 120GB Intel 530 SSD, 2x 250GB HDD, 2x 450GB 15K SAS HDD in RAID 1, 1x 2TB HDD, nVidia 8400GS, Delta DPS-650BB 650W PSU, Windows 7 Pro

                                  Comment

                                  • Wester547
                                    -
                                    • Nov 2011
                                    • 1268
                                    • USA.

                                    #1257
                                    Re: Power supply build quality pictorial. part 2

                                    I have a question about APFC PSUs... since (if I'm not mistaken) an APFC design increases the ripple frequency on the output as well as the input, does that mean with a half-wave rectified output (single ad two switch forward) and schottky barrier rectifiers on the secondary that the freewheeling diode is still necessary in APFC PSUs (to avert reverse voltage spikes because of half-wave rectification on the output), on the secondary, or is it different?

                                    Comment

                                    • Behemot
                                      Badcaps Legend
                                      • Dec 2009
                                      • 4845
                                      • CZ

                                      #1258
                                      Re: Power supply build quality pictorial. part 2

                                      Freewheeling diode has nothing in common with PFC at all. It has to be there to close a circuit where secondary inductor acts as a voltage source. This circuit works when switcher is off and no power is being transmitted to secondary.

                                      The power is basically transmitted in bursts which than power the load on secondary and also charge inductor. When no power is transmitted, inductor discharges. This lowers output ripple as otherwise there will be no power at all when switchers are off and power is not transmited, resulting in regular voltage drops. You could deal with that using huge bulk capacitance, but it is somewhat non-practical as you can use just inductor and reasonable sized caps…

                                      I have thee feeling I have already told you this, haven't I? Maybe it was not that clear…
                                      Less jewellery, more gold into electrotech industry! Half of the computer problems is caused by bad contacts

                                      Exclusive caps, meters and more!
                                      Hardware Insights - power supply reviews and more!

                                      Comment

                                      • SIDMX
                                        Senior Member
                                        • Nov 2010
                                        • 165
                                        • Mexico

                                        #1259
                                        Re: Power supply build quality pictorial. part 2

                                        Acteck/Edge Systems AFB500-P 500W

                                        Primary caps-------2x 560uf/200v
                                        5VSB Switcher-----2N60
                                        Primary Switchers --2x JME13007
                                        12V Rectifier-------Mospec F12C20
                                        5V Rectifier--------Mospec S16C45
                                        3.3V Rectifier------Mospec S10C45
                                        5VSB caps----------2x 470uf/10v
                                        12V caps-----------1000uf/16V
                                        -12V caps----------470uf/16V
                                        5V caps------------1000uf/10V
                                        3.3V caps----------2X 1000uf/10V

                                        Well there's not so much to tell about this POS except that this thing actually shutdowns and don't explode when overloaded or shorted, all caps are ChengX and sadly the market in my country is flooded by this lousy brand/type of PSUs, in fact it is the most used in generic PCs, altough not by me.

                                        It looks to me like a 180W-200W PSU but what do you think ?
                                        Attached Files

                                        Comment

                                        • Behemot
                                          Badcaps Legend
                                          • Dec 2009
                                          • 4845
                                          • CZ

                                          #1260
                                          Re: Power supply build quality pictorial. part 2

                                          With some modifications it may do 350 W quite fine, 400 W max.

                                          At what power does it shut down?
                                          Less jewellery, more gold into electrotech industry! Half of the computer problems is caused by bad contacts

                                          Exclusive caps, meters and more!
                                          Hardware Insights - power supply reviews and more!

                                          Comment

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