Ancel BA-101 automotive battery tester reads low on flooded batteries

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  • CapLeaker
    Leaking Member
    • Dec 2014
    • 8034
    • Canada

    #1

    Ancel BA-101 automotive battery tester reads low on flooded batteries

    I’ve got this Ancel BA-101 battery tester for a few years now and discovered an issue testing flooded car batteries. The damn thing reads always low compared to other battery testers. I mean low in the tune of 25 to 30%! AGM’s read comparable within margin of error. I wonder if all these have the same problem or mine is defective somehow?
  • eccerr0r
    Solder Sloth
    • Nov 2012
    • 8678
    • USA

    #2
    25% off is pretty bad, so it's reading 9V when a DMM reads 12V ???!?!
    What numbers are we talking about here?

    Comment

    • CapLeaker
      Leaking Member
      • Dec 2014
      • 8034
      • Canada

      #3
      Voltage is fine, but the SOH (state of health) and capacity is way forking off when I test flooded car batteries. Why I don’t know yet. The measurements of spiral and flat plate AGM’s are o.k. calculating in margin of errors. I verified this by a current draw test this morning as well. If you look that unit has good ratings online.
      All it came about was when I tested my 4year old Magnacharge flooded H8 (Group 49) battery that tested replace and a 43% SOH. After taking out the battery, cleaning and delsulfating, I got 70% on this Ancel BA101. Measured this battery on a load tester and I got 95%. Measured it again with a borrowed Topdon 101 (about the same thing than my Ancel) I get 98% SOH.
      I trust my load tester, so this makes the Ancel BA-101 lading in the bin.

      Comment

      • eccerr0r
        Solder Sloth
        • Nov 2012
        • 8678
        • USA

        #4
        TBH a lot of these capacity testers are estimates anyway so I don't have much confidence in any of them. What "load tester" are you using? ESR/internal resistance doesn't necessarily accurately measure capacity...

        Comment

        • CapLeaker
          Leaking Member
          • Dec 2014
          • 8034
          • Canada

          #5
          Originally posted by eccerr0r
          TBH a lot of these capacity testers are estimates anyway so I don't have much confidence in any of them. What "load tester" are you using? ESR/internal resistance doesn't necessarily accurately measure capacity...
          The old fashioned manual kind with the heat coil and the analog meter. Between it and my homebrew charger-desulfator and a logging DMM, I can tell you a lot about the SOH. I just found it nice having such a tester, when I scrounge around the junk battery pile to be recycled by me when I need Group 31 batteries.

          Comment

          • stj
            Great Sage 齊天大聖
            • Dec 2009
            • 30950
            • Albion

            #6
            the old big-load type combined with a digital voltmeter is the best way to judge.
            load it and see how much it drops.

            Comment

            • eccerr0r
              Solder Sloth
              • Nov 2012
              • 8678
              • USA

              #7
              See that's basically an internal resistance/DC-ESR tester... It's only an indication of whether it can supply current to a starter, but you can't compute exact capacity with that.

              Comment

              • CapLeaker
                Leaking Member
                • Dec 2014
                • 8034
                • Canada

                #8
                Here is a trick. If you let the headlights on for 20 mins and then start your car, you got nothing to worry about your battery. We don't need an exact capacity measurement on a battery. It changes all the time due to temperature alone. What is more interesting is the internal resistance of a battery.

                Comment

                • eccerr0r
                  Solder Sloth
                  • Nov 2012
                  • 8678
                  • USA

                  #9
                  Okay so now you're saying the 25-30% error on the Ancel is just fine???
                  What was the point of this thread now?

                  Comment

                  • CapLeaker
                    Leaking Member
                    • Dec 2014
                    • 8034
                    • Canada

                    #10
                    eccerr0r Nope, didn’t say that. The next problem with the Ancel is that the internal resistance measurement is off too. I use that tester actually not much for checking good batteries, rather for junked ones that I want to restore coming from the junk / return pallet from a commercial outfit. It saves me time, vs me going there with a DMM and or an old fashioned manual current tester. One problem is most of them in that pile are group 31, flooded. Not quite sure how exactly that thing calculates SOC and SOH, but it must have to do with battery voltage, measuring current, internal resistance and selected parameters.
                    Maybe I’ll open that sucker up some time for shits and giggles.

                    Comment

                    • eccerr0r
                      Solder Sloth
                      • Nov 2012
                      • 8678
                      • USA

                      #11
                      Well if you said you didn't need an exact capacity measurement, then it totally fits with error as being fine.

                      I'm sure you will find nothing special, it's totally software to estimate life, probably dv/dt under load estimation of capacity, which is not always accurate.

                      Comment

                      • redwire
                        Badcaps Legend
                        • Dec 2010
                        • 3900
                        • Canada

                        #12
                        You need to use at least 5-10A pulses to measure ESR on car batteries. But it costs money for a bigger mosfet/resistor thicker test lead wire etc. and Ancel might be a little cheapola there. I don't see any PCB pics for it. It can also have crap firmware that doesn't do good math lol.

                        What I like about using ESR is it doesn't matter much the state-of-charge. Old fashioned load-tester is, so you can get mixed up - is the battery not fully charged or old or what?
                        Lead acid batteries usually die from corrosion, plates and grids/interconnects go bad. Or sulphate build up. So ESR goes up.

                        Comment

                        • CapLeaker
                          Leaking Member
                          • Dec 2014
                          • 8034
                          • Canada

                          #13
                          Originally posted by redwire
                          You need to use at least 5-10A pulses to measure ESR on car batteries. But it costs money for a bigger mosfet/resistor thicker test lead wire etc. and Ancel might be a little cheapola there. I don't see any PCB pics for it. It can also have crap firmware that doesn't do good math lol.

                          What I like about using ESR is it doesn't matter much the state-of-charge. Old fashioned load-tester is, so you can get mixed up - is the battery not fully charged or old or what?
                          Lead acid batteries usually die from corrosion, plates and grids/interconnects go bad. Or sulphate build up. So ESR goes up.
                          I might help out in the picture department on the Ancel. And yes, it is some cheap @$$ tester. I tried AGM spiral, flat plate, and flooded. All charged up and desulfated. Interesting thing today: I measured a small 350CCA U1 lawn mower battery and that was fine. It seems the problem is with large flooded batteries.

                          Comment

                          • CapLeaker
                            Leaking Member
                            • Dec 2014
                            • 8034
                            • Canada

                            #14
                            On a second thought: It may be o.k. on small batteries, because the internal resistance is like double from large batteries. So a 0.3 milli Ohm extra does not make much difference.
                            A good large battery should have something like 2.5 to 3.5 milli Ohm. A U1 or a Group 51R has something like 6.5 to 7.5 milli Ohm.

                            Comment

                            • petehall347
                              Badcaps Legend
                              • Jan 2015
                              • 4425
                              • United Kingdom

                              #15
                              all batteries arent the same .

                              Comment

                              • CapLeaker
                                Leaking Member
                                • Dec 2014
                                • 8034
                                • Canada

                                #16
                                Originally posted by petehall347
                                all batteries arent the same .
                                That's why you need to pull the spec sheet... just like a transistor, mosfet or diode.

                                Comment

                                • CapLeaker
                                  Leaking Member
                                  • Dec 2014
                                  • 8034
                                  • Canada

                                  #17
                                  Here are some Ancel BA-101 nudes! Pretty simple made using an STM32 of course. I did check the software version and it is 1.0 on mine. Maybe it's buggy or something. The 5W 10Ohm resistor is within specs.
                                  Attached Files

                                  Comment

                                  • petehall347
                                    Badcaps Legend
                                    • Jan 2015
                                    • 4425
                                    • United Kingdom

                                    #18
                                    Originally posted by CapLeaker
                                    Here are some Ancel BA-101 nudes! Pretty simple made using an STM32 of course. I did check the software version and it is 1.0 on mine. Maybe it's buggy or something. The 5W 10Ohm resistor is within specs.
                                    this area dont look too clever .. Click image for larger version

Name:	Screenshot from 2024-10-25 01-29-42.png
Views:	120
Size:	918.5 KB
ID:	3491778

                                    Comment

                                    • CapLeaker
                                      Leaking Member
                                      • Dec 2014
                                      • 8034
                                      • Canada

                                      #19
                                      I’ve seen this too… but I doubt it is causing my problem.

                                      Comment

                                      • stj
                                        Great Sage 齊天大聖
                                        • Dec 2009
                                        • 30950
                                        • Albion

                                        #20
                                        how can u4 having a chunk blown out of it not be a problem?

                                        Comment

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