Very low volume on Sub

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  • mikay786
    Badcaps Veteran
    • Aug 2014
    • 765
    • UK

    #1

    Very low volume on Sub

    Working on this Monitor Audio Radius 360 sub that I got for nowt.

    It powers on and receives a signal but it barely produces any sound, I can just about feel the driver beating when I put my hand to it.

    Have tested all electrolytic caps and they are not too bad, changed a couple. Tested most transistors and seem ok aside from a couple that were reading slightly different to the others so replaced with new ones matching the others readings.

    Got one more transistor out but not sure what the readings mean and don't have anything to compare it too.

    Reads on transister tester as a BJT-NPN

    MPSA13
    hFE = 47.7k
    Vf = 1.19v

    is that normal?

    Next I'm going to check the C5198 & A1941
    Last edited by mikay786; 05-19-2016, 08:53 AM.
  • budm
    Badcaps Legend
    • Feb 2010
    • 40746
    • USA

    #2
    Re: Very low volume on Sub

    Check the 20K Dual Volume pots for open circuit.
    It uses cheap pots for such an expensive sub-woofer.
    http://s807.photobucket.com/user/bud...?sort=3&page=1
    Never stop learning
    Basic LCD TV and Monitor troubleshooting guides.
    http://www.badcaps.net/forum/showthr...956#post305956

    Voltage Regulator (LDO) testing:
    http://www.badcaps.net/forum/showthr...999#post300999

    Inverter testing using old CFL:
    http://www.badcaps.net/forum/showthr...er+testing+cfl

    Tear down pictures : Hit the ">" Show Albums and stories" on the left side
    http://s807.photobucket.com/user/budm/library/

    TV Factory reset codes listing:
    http://www.badcaps.net/forum/showthread.php?t=24809

    Comment

    • mikay786
      Badcaps Veteran
      • Aug 2014
      • 765
      • UK

      #3
      Re: Very low volume on Sub

      Just about to remove it from board, how do I test it?

      Comment

      • budm
        Badcaps Legend
        • Feb 2010
        • 40746
        • USA

        #4
        Re: Very low volume on Sub

        Just check the resistance between the wiper (center pin) and each pin end as you rotate the shaft, also between end pins.
        Never stop learning
        Basic LCD TV and Monitor troubleshooting guides.
        http://www.badcaps.net/forum/showthr...956#post305956

        Voltage Regulator (LDO) testing:
        http://www.badcaps.net/forum/showthr...999#post300999

        Inverter testing using old CFL:
        http://www.badcaps.net/forum/showthr...er+testing+cfl

        Tear down pictures : Hit the ">" Show Albums and stories" on the left side
        http://s807.photobucket.com/user/budm/library/

        TV Factory reset codes listing:
        http://www.badcaps.net/forum/showthread.php?t=24809

        Comment

        • mikay786
          Badcaps Veteran
          • Aug 2014
          • 765
          • UK

          #5
          Re: Very low volume on Sub

          I think one of the pots is bad as is reading a bit funny

          On good pot it reads

          Pin 1-2 Variable depending on dial position, 3 Ohm up to 20k
          Pin 2-3 Variable from 20k to 45 Ohm
          Pin 1-3 20k Constant

          Pin 4-5 Variable depending on dial position, 3 Ohm up to 20k
          Pin 4-6 20k Constant

          On suspected pot

          Pin 2-3 all over the place, M ohms
          Pin 4-5 variable from 46 Ohm to 20k
          Pin 4-6 is 0.L
          Pin 5-6 is 0.L
          Last edited by mikay786; 05-19-2016, 09:46 AM.

          Comment

          • mikay786
            Badcaps Veteran
            • Aug 2014
            • 765
            • UK

            #6
            Re: Very low volume on Sub

            What is the official name for right angle pin pots?

            http://www.ebay.co.uk/itm/DP-20K-Lin...4AAOSwT6pVkTEn

            Found tehse but the pins a straight

            Comment

            • budm
              Badcaps Legend
              • Feb 2010
              • 40746
              • USA

              #7
              Re: Very low volume on Sub

              I forget the manufacturer of the pot, it is on the back or the side of the pot.

              It is called Vertical mount with body support mounting tabs.
              I.E.:
              http://www.britishaudioservice.com/#...iometers/c15gn You can try contacting them.
              http://www.globalsources.com/gsol/I/...htm#1130293798
              Last edited by budm; 05-19-2016, 11:07 AM.
              Never stop learning
              Basic LCD TV and Monitor troubleshooting guides.
              http://www.badcaps.net/forum/showthr...956#post305956

              Voltage Regulator (LDO) testing:
              http://www.badcaps.net/forum/showthr...999#post300999

              Inverter testing using old CFL:
              http://www.badcaps.net/forum/showthr...er+testing+cfl

              Tear down pictures : Hit the ">" Show Albums and stories" on the left side
              http://s807.photobucket.com/user/budm/library/

              TV Factory reset codes listing:
              http://www.badcaps.net/forum/showthread.php?t=24809

              Comment

              • rhomanski
                nowhere man
                • Dec 2009
                • 5157
                • U S of A

                #8
                Re: Very low volume on Sub

                Why don't you just clean the pot with Caig deoxit D5 and test again? I usually clean things 3 times giving it 24 hours between cleans. Fixes 40 year old pots, some I did 8 years ago and they still work perfect.
                sigpicThe Sky Is Falling

                Comment

                • budm
                  Badcaps Legend
                  • Feb 2010
                  • 40746
                  • USA

                  #9
                  Re: Very low volume on Sub

                  What I found wrong with the pot were bad contacts between the eye rivet of the terminal to the carbon trace on the the phenolic substrate, I tried recrimping it with long nose plier without permanent success.
                  You can easily move those terminals, they are just cheaply made pots.
                  BTW, it is dual-pot but only one pot is being used.
                  Attached Files
                  Last edited by budm; 05-19-2016, 04:36 PM.
                  Never stop learning
                  Basic LCD TV and Monitor troubleshooting guides.
                  http://www.badcaps.net/forum/showthr...956#post305956

                  Voltage Regulator (LDO) testing:
                  http://www.badcaps.net/forum/showthr...999#post300999

                  Inverter testing using old CFL:
                  http://www.badcaps.net/forum/showthr...er+testing+cfl

                  Tear down pictures : Hit the ">" Show Albums and stories" on the left side
                  http://s807.photobucket.com/user/budm/library/

                  TV Factory reset codes listing:
                  http://www.badcaps.net/forum/showthread.php?t=24809

                  Comment

                  • stj
                    Great Sage 齊天大聖
                    • Dec 2009
                    • 30991
                    • Albion

                    #10
                    Re: Very low volume on Sub

                    i think the track is open-circuit at one end - cleaning wont help
                    i also think it should be log type, not linear for volume.

                    Comment

                    • stj
                      Great Sage 齊天大聖
                      • Dec 2009
                      • 30991
                      • Albion

                      #11
                      Re: Very low volume on Sub

                      does this device use the pot's threaded shaft and a nut to fix on the backplate, or is it just the pcb mounts used?

                      because:
                      http://www.rapidonline.com/omeg-2gec...ontrol-65-1444
                      and some short wires would work if it's fixed
                      Last edited by stj; 05-19-2016, 04:30 PM.

                      Comment

                      • budm
                        Badcaps Legend
                        • Feb 2010
                        • 40746
                        • USA

                        #12
                        Re: Very low volume on Sub

                        I used the single pot for the replacement (it only uses one of the two-gang pots), soldered 5 small solid wires to the 3 terminals, and two 16AWG solid wires to the side of the body for the mounting support as original and to set it at the correct height.
                        Never stop learning
                        Basic LCD TV and Monitor troubleshooting guides.
                        http://www.badcaps.net/forum/showthr...956#post305956

                        Voltage Regulator (LDO) testing:
                        http://www.badcaps.net/forum/showthr...999#post300999

                        Inverter testing using old CFL:
                        http://www.badcaps.net/forum/showthr...er+testing+cfl

                        Tear down pictures : Hit the ">" Show Albums and stories" on the left side
                        http://s807.photobucket.com/user/budm/library/

                        TV Factory reset codes listing:
                        http://www.badcaps.net/forum/showthread.php?t=24809

                        Comment

                        • mikay786
                          Badcaps Veteran
                          • Aug 2014
                          • 765
                          • UK

                          #13
                          Re: Very low volume on Sub

                          Originally posted by rhomanski
                          Why don't you just clean the pot with Caig deoxit D5 and test again? I usually clean things 3 times giving it 24 hours between cleans. Fixes 40 year old pots, some I did 8 years ago and they still work perfect.
                          Tried with switch cleaner to no avail.

                          Originally posted by budm
                          What I found wrong with the pot were bad contacts between the eye rivet of the terminal to the carbon trace on the the phenolic substrate, I tried recrimping it with long nose plier without permanent success.
                          You can easily move those terminals, they are just cheaply made pots.
                          BTW, it is dual-pot but only one pot is being used.
                          They look pretty tight on mine, no pins that I would say are loose.

                          Originally posted by stj
                          does this device use the pot's threaded shaft and a nut to fix on the backplate, or is it just the pcb mounts used?
                          Uses both a nut on the shaft and like wedges on the underside of the base that are soldered to the board.


                          Ive ordered the ones from eBay as have used them before on another MA sub that I broke the pot on not knowing there was a nut!

                          I just cut off the legs from the old one, soldered the top legs on to the top 3 pins and bent the bottom 3 pins over to get it to fit.

                          Comment

                          • mikay786
                            Badcaps Veteran
                            • Aug 2014
                            • 765
                            • UK

                            #14
                            Re: Very low volume on Sub

                            Thanks budm / stj again, all sorted.

                            Comment

                            • budm
                              Badcaps Legend
                              • Feb 2010
                              • 40746
                              • USA

                              #15
                              Re: Very low volume on Sub

                              Glad to hear that it is fixed.
                              Never stop learning
                              Basic LCD TV and Monitor troubleshooting guides.
                              http://www.badcaps.net/forum/showthr...956#post305956

                              Voltage Regulator (LDO) testing:
                              http://www.badcaps.net/forum/showthr...999#post300999

                              Inverter testing using old CFL:
                              http://www.badcaps.net/forum/showthr...er+testing+cfl

                              Tear down pictures : Hit the ">" Show Albums and stories" on the left side
                              http://s807.photobucket.com/user/budm/library/

                              TV Factory reset codes listing:
                              http://www.badcaps.net/forum/showthread.php?t=24809

                              Comment

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