I need to extend the leads between a tiny 300mA inverter board and a small CCFL (these are flatbed scanner components). The wire markings identify it as AWM 3239 3kV-DC 150°C VW-1 with silicone rubber insulation. It doesn't specify the wire gauge but it looks to be around 24AWG. Anyway, I don't want to buy special high-voltage wire for this. Can I substitute?
HV wire
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Re: HV wire
Thanks but it's not worth the shipping charge to me.
What distinguishes high voltage wire? Is it better insulation? If so, I can just add heat shrink tubing to ordinary wire.Comment
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Originally posted by PeteS in CARemember that by the time consequences of a short-sighted decision are experienced, the idiot who made the bad decision may have already been promoted or moved on to a better job at another company.Comment
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Re: HV wire
HV wire insulation is usually made of thick molded silicone.Elements of the past and the future combining to make something not quite as good as either.Comment
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Re: HV wire
The supply side (typically pink) is rated for 3kV and is 24 AWG.
The return is rated for 300Vand is 28AWG.
This info comes straight from ccflwarehouse.com website.Stupidity should be a crime, especially for drivers. I have NO patience for them.Comment
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Re: HV wire
White is the return wire.
The supply wire can be any color other than white. I've seen blue, black, gray, and pink.
I'm an electrician by trade and to quote my boss: "Electricity doesn't care what color wire it's in."Stupidity should be a crime, especially for drivers. I have NO patience for them.Comment
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Re: HV wire
Why is the thickness of the wires different. Isn't current the same for the whole circuit?Comment
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Re: HV wire
But wire gauge is the thickness of the conductor. I thought that insulation had its own rating system.Comment
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Re: HV wire
Only that the ground wire is the thinner one in this case.It's simply a case of insulation thickness - maybe someone was wrong when he said the HV wire is thicker gauge.
I'm not going to splice one apart to find out, but i believe the wire gauge is the same only insulation is thicker on the HV line.Originally posted by PeteS in CARemember that by the time consequences of a short-sighted decision are experienced, the idiot who made the bad decision may have already been promoted or moved on to a better job at another company.Comment
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Re: HV wire
Hi folks. Let me show you what NOT to do with high-voltage circuits. (see attached snapshots).
The white connector that you see attached to the outside of the black box goes to the CCFL (don't know exact voltage). It used to be soldered to the inverter board. I moved it to the outside of the box, and connected it to the board using some thick leads I chopped off some components. Then I surrounded the leads with hot glue.
In the 'after' pic you can see a black trail where electricity has arced through the hot glue. A separation of approximately 5mm. Evidently, hot glue is not a good insulator, and possibly, even worse than air. I'm pretty sure there is an air gap of roughly the same separation between the traces on the back of the board.
What do you guys think? Remove the glue and use as-is? Use something else as an insulator? Is the inverter fried and unusable now?Comment
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