LG inverter pair 6632L-0450A/6632L-0451A - slave misbehaving 2sec2black

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  • tom66
    EVs Rule
    • Apr 2011
    • 32560
    • UK

    #1

    LG inverter pair 6632L-0450A/6632L-0451A - slave misbehaving 2sec2black

    Ok, had this one on the bench for a while. Toshiba 42" LCD, but that's not really important. Got it as a freebie, it's been on the back-burner for a bit.

    Has the common LG-Philips 6632L-0450A/6632L-0451A inverter set on the LC420WX7 panel (720p 42")

    Originally, slave had blown BD9897FS chip (a very common fault). Replaced chip & set fired up with backlight... but it had 2 secs to black fault. I checked the bulbs with the help of a friend, taking the whole panel apart. All bulbs lit up perfectly for those 2 seconds, and there weren't any signs of shorts/arcing on the bulbs or bulb ends.

    Out of curiosity I bridged the timer capacitor on the master - no difference. I then did the same on the slave - the backlight stayed on. So, for some reason the slave is shutting down the backlight.

    Using my scope I checked the master and slave waveforms, and there is a difference. The master has a duty cycle which ranges from about 0% to 20%. Whereas the slave varies from about 20% to 40%. It's almost as if the slave has a kind of DC-bias to it. So I decided to measure the 24V current. At 100% brightness, the current is more or less identical - 3.24A vs 3.85A - within margins of error for transformers, bulbs and PWM settings. However with the backlight brightness set to 0/100 (effectively 50%, the lower 50% being inaccessible to the user) the 24V currrents are 1.78A and 3.91A - the slave current does not reduce!

    The other odd thing: The inverter seems to occasionally get stuck in a kind of "soft-start" mode, where it'll buzz slightly louder than normal although the backlight brightness is ok - it's something that happens when it first turns on normally, but it seems to also happen occasionally when it's running.

    Has anyone seen anything like this? The slave board is cheap - but it feels like giving in to just replace it!
    Please do not PM me with questions! Questions via PM will not be answered. Post on the forums instead!
    For service manual, schematic, boardview (board view), datasheet, cad - use our search.

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