sony bravia KDL-40S4100 relay clicking

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  • jose6326
    Badcaps Veteran
    • May 2013
    • 707
    • USA

    #1

    sony bravia KDL-40S4100 relay clicking

    So I picked up another tv

    When I first got it I plugged it in and you hear the relay click once and the screen is black
    And no standby leds nothing indicating power on

    I push the power button and the relay would click again still a black screen but the green power on LED turned on

    The fuse in the psu and the tcon are good
    No bulging caps on psu or main board

    After I push the power button again to turn off tv the relay clicks green led goes off and no standby led. After 30 seconds or so with tv unplugged from power source relay clicks again

    Here are the voltage readings I got with power on green led on

    CN301
    15.66v
    7.15v
    3.4v
    11.54

    CN302
    3.2v

    CN503
    11.54v

    Not sure if I was supposed to test ps on, fb, ld
    Attached Files
    Last edited by jose6326; 08-15-2013, 11:23 PM.
  • jose6326
    Badcaps Veteran
    • May 2013
    • 707
    • USA

    #2
    Re: sony bravia KDL-40S4100 relay clicking

    So I decided to see what would happen if I didconnected the connectors from the psu to the main board

    I disconnected CN303
    I pkugged in the cord rekay clicked once I pushed the power button green led came on and so did the backlight which seems to be flickering quickly

    I took some readings again

    CN301
    15.4v
    7.15v
    3.42v
    11.54v

    CN301
    3.28v

    Im guessing there is a problem at the main board?

    What else should I test?
    Attached Files

    Comment

    • budm
      Badcaps Legend
      • Feb 2010
      • 40746
      • USA

      #3
      Re: sony bravia KDL-40S4100 relay clicking

      LD should be close to 11~12vdc, FB less than a volt.
      Service manual:

      Training manual:
      http://elektrotanya.com/?q=showresul...oria=&kat2=all
      Never stop learning
      Basic LCD TV and Monitor troubleshooting guides.
      http://www.badcaps.net/forum/showthr...956#post305956

      Voltage Regulator (LDO) testing:
      http://www.badcaps.net/forum/showthr...999#post300999

      Inverter testing using old CFL:
      http://www.badcaps.net/forum/showthr...er+testing+cfl

      Tear down pictures : Hit the ">" Show Albums and stories" on the left side
      http://s807.photobucket.com/user/budm/library/

      TV Factory reset codes listing:
      http://www.badcaps.net/forum/showthread.php?t=24809

      Comment

      • jose6326
        Badcaps Veteran
        • May 2013
        • 707
        • USA

        #4
        Re: sony bravia KDL-40S4100 relay clicking

        Should I reconnect connector on CN303 or it doesn't matter?

        I did both

        Disconnected
        FB 0.000
        LD 10.40v

        Connected
        Same readings as above

        Is it ok that I use chasis ground to get reading?
        Last edited by jose6326; 08-15-2013, 11:31 PM.

        Comment

        • jose6326
          Badcaps Veteran
          • May 2013
          • 707
          • USA

          #5
          Re: sony bravia KDL-40S4100 relay clicking

          bud

          thanks for the training manual

          after looking at the flow chart it seems that that issue is pointing to a defective main board

          on page 22 it shows test points on the main board but not sure what type of readins or how to test certain components

          is it possible to repair the main board instead of ordering one?

          Comment

          • capkid
            Badcaps Legend
            • Oct 2010
            • 1339
            • United States

            #6
            Re: sony bravia KDL-40S4100 relay clicking

            This is a common problem. I worked on a 46S4100 with a similar main board issue. I never attempted a repair, as I suspected one of the BGAs might be faulty or have a bad connection. I got a replacement board from Tristate Module. You'll probably need to match up serial numbers to find a substitute if your original isn't available. Shopjimmy has good info. There was a guy on eBay who was offering a repair service, but it was relatively expensive (about $150).
            Last edited by capkid; 08-16-2013, 02:39 PM.
            LG Plasma Mal-Discharge Correction Service

            Comment

            • jose6326
              Badcaps Veteran
              • May 2013
              • 707
              • USA

              #7
              Re: sony bravia KDL-40S4100 relay clicking

              yea i am on ebay now there are a few main boards there
              but they are a little pricey for a 2008 model

              is the serial number really important?

              Comment

              • capkid
                Badcaps Legend
                • Oct 2010
                • 1339
                • United States

                #8
                Re: sony bravia KDL-40S4100 relay clicking

                Yes, the serial num is normally important to find a suitable substitute for the original if the original part isn't available. Do a search on shopjimmy by your tv model number, and they will provide guidelines when you select the main board.
                LG Plasma Mal-Discharge Correction Service

                Comment

                • jose6326
                  Badcaps Veteran
                  • May 2013
                  • 707
                  • USA

                  #9
                  Re: sony bravia KDL-40S4100 relay clicking

                  Originally posted by budm
                  LD should be close to 11~12vdc, FB less than a volt.
                  Service manual:

                  Training manual:
                  http://elektrotanya.com/?q=showresul...oria=&kat2=all
                  On page 22 of the training manual there are test points

                  Does anyone know if I test these on diode mode or vdc mode?
                  Do I test with both leads on the components or negative lead on chasis and positive lead on each leg?

                  Thanks

                  Thanks
                  Last edited by jose6326; 08-16-2013, 05:20 PM.

                  Comment

                  • capkid
                    Badcaps Legend
                    • Oct 2010
                    • 1339
                    • United States

                    #10
                    Re: sony bravia KDL-40S4100 relay clicking

                    All those tests are done with the TV running: DC voltage scale. The negative lead should be grounded to the chassis. Maybe you're more ambitious than me in testing this TV (I didn't want to spend much time on the TV), and you'll find a faulty component that can easily be replaced. My hunch is that one of the processors is bad, though.

                    What is your TV's serial num?
                    Last edited by capkid; 08-16-2013, 05:29 PM.
                    LG Plasma Mal-Discharge Correction Service

                    Comment

                    • jose6326
                      Badcaps Veteran
                      • May 2013
                      • 707
                      • USA

                      #11
                      Re: sony bravia KDL-40S4100 relay clicking

                      Originally posted by capkid
                      Yes, the serial num is normally important to find a suitable substitute for the original if the original part isn't available. Do a search on shopjimmy by your tv model number, and they will provide guidelines when you select the main board.
                      Is the serial number located under the part number?

                      Or is it the bar code number?
                      Attached Files

                      Comment

                      • capkid
                        Badcaps Legend
                        • Oct 2010
                        • 1339
                        • United States

                        #12
                        Re: sony bravia KDL-40S4100 relay clicking

                        Originally posted by jose6326
                        Is the serial number located under the part number?

                        Or is it the bar code number?
                        It should be on the back cover of the TV - something like 1350001.
                        LG Plasma Mal-Discharge Correction Service

                        Comment

                        • budm
                          Badcaps Legend
                          • Feb 2010
                          • 40746
                          • USA

                          #13
                          Re: sony bravia KDL-40S4100 relay clicking

                          The numbers on that barcode are for the PCB assembly (PCBA), they are the number you should match with the repalcement PCBA.
                          http://www.shopjimmy.com/catalogsear.../?q=5571h01411
                          Last edited by budm; 08-16-2013, 06:25 PM.
                          Never stop learning
                          Basic LCD TV and Monitor troubleshooting guides.
                          http://www.badcaps.net/forum/showthr...956#post305956

                          Voltage Regulator (LDO) testing:
                          http://www.badcaps.net/forum/showthr...999#post300999

                          Inverter testing using old CFL:
                          http://www.badcaps.net/forum/showthr...er+testing+cfl

                          Tear down pictures : Hit the ">" Show Albums and stories" on the left side
                          http://s807.photobucket.com/user/budm/library/

                          TV Factory reset codes listing:
                          http://www.badcaps.net/forum/showthread.php?t=24809

                          Comment

                          • jose6326
                            Badcaps Veteran
                            • May 2013
                            • 707
                            • USA

                            #14
                            Re: sony bravia KDL-40S4100 relay clicking

                            Originally posted by capkid
                            All those tests are done with the TV running: DC voltage scale. The negative lead should be grounded to the chassis. Maybe you're more ambitious than me in testing this TV (I didn't want to spend much time on the TV), and you'll find a faulty component that can easily be replaced. My hunch is that one of the processors is bad, though.

                            What is your TV's serial num?
                            Well im starting to get into this electronic stuff
                            I really like it but Im way behind compared to you guys
                            I have always liked electronics and now I just like fixing tvs to resell them to my family members

                            Anyways I rather test components than replace the whole board if possible. I am a cheap ass lol

                            So I tested the main board components following the training manual
                            For each component I labeled L1, L2, and L3 to identify each leg of the individual components. The voltages in the parenthesis is what is in the training manual

                            Here is what I got

                            U1105 (1.8v)
                            L1: 0.000v
                            L2: 3.36v

                            U1104 (5v)
                            L1: 3.86v
                            L2: 7.13v

                            U1106 ( 1.2v)
                            L1: 0.000
                            L2: 1.2v
                            L3: 2.97v

                            U1103 (8v)
                            L1: 6.87
                            L2: 8.13v
                            L3: 11.49v

                            U1108 (1.8v)
                            L1: 0.000
                            L2: 1.78v
                            L3: 3.33v

                            U1109 (5v)
                            L1: 3.97v
                            L2: 5.22v
                            L3: 7.10v

                            Im guessing 104 and 105 are bad?



                            Here is the serial number of the tv
                            1059136

                            Comment

                            • budm
                              Badcaps Legend
                              • Feb 2010
                              • 40746
                              • USA

                              #15
                              Re: sony bravia KDL-40S4100 relay clicking

                              What are the L3 for those two ICs?
                              Are there P/N printed on those two ICs?
                              Last edited by budm; 08-16-2013, 08:29 PM.
                              Never stop learning
                              Basic LCD TV and Monitor troubleshooting guides.
                              http://www.badcaps.net/forum/showthr...956#post305956

                              Voltage Regulator (LDO) testing:
                              http://www.badcaps.net/forum/showthr...999#post300999

                              Inverter testing using old CFL:
                              http://www.badcaps.net/forum/showthr...er+testing+cfl

                              Tear down pictures : Hit the ">" Show Albums and stories" on the left side
                              http://s807.photobucket.com/user/budm/library/

                              TV Factory reset codes listing:
                              http://www.badcaps.net/forum/showthread.php?t=24809

                              Comment

                              • capkid
                                Badcaps Legend
                                • Oct 2010
                                • 1339
                                • United States

                                #16
                                Re: sony bravia KDL-40S4100 relay clicking

                                Originally posted by jose6326
                                Well im starting to get into this electronic stuff
                                I really like it but Im way behind compared to you guys
                                I have always liked electronics and now I just like fixing tvs to resell them to my family members

                                Anyways I rather test components than replace the whole board if possible. I am a cheap ass lol
                                Since you're fixing to resell, time is money, as they say. That was one of the reasons I just bought the board and sent the TV out the door; I wanted to move it fast, and there weren't many known simple fixes for Sony main boards like there are for a lot of the Vizios.
                                Last edited by capkid; 08-16-2013, 08:50 PM.
                                LG Plasma Mal-Discharge Correction Service

                                Comment

                                • jose6326
                                  Badcaps Veteran
                                  • May 2013
                                  • 707
                                  • USA

                                  #17
                                  Re: sony bravia KDL-40S4100 relay clicking

                                  I didnt test them because they are not being used

                                  But I can test them

                                  The are good
                                  The leg that isnt being used read good

                                  U1105
                                  1.8v

                                  U1104
                                  5.17v

                                  I was hoping it was one of those that were defective
                                  Attached Files
                                  Last edited by jose6326; 08-16-2013, 08:52 PM.

                                  Comment

                                  • budm
                                    Badcaps Legend
                                    • Feb 2010
                                    • 40746
                                    • USA

                                    #18
                                    Re: sony bravia KDL-40S4100 relay clicking

                                    OK, that center pin is connected internally to the big tab. So they do look bad, I can see one of them has 18 printed on the body, so it should have 1.8V output.
                                    Never stop learning
                                    Basic LCD TV and Monitor troubleshooting guides.
                                    http://www.badcaps.net/forum/showthr...956#post305956

                                    Voltage Regulator (LDO) testing:
                                    http://www.badcaps.net/forum/showthr...999#post300999

                                    Inverter testing using old CFL:
                                    http://www.badcaps.net/forum/showthr...er+testing+cfl

                                    Tear down pictures : Hit the ">" Show Albums and stories" on the left side
                                    http://s807.photobucket.com/user/budm/library/

                                    TV Factory reset codes listing:
                                    http://www.badcaps.net/forum/showthread.php?t=24809

                                    Comment

                                    • jose6326
                                      Badcaps Veteran
                                      • May 2013
                                      • 707
                                      • USA

                                      #19
                                      Re: sony bravia KDL-40S4100 relay clicking

                                      Originally posted by budm
                                      OK, that center pin is connected internally to the big tab. So they do look bad, I can see one of them has 18 printed on the body, so it should have 1.8V output.





                                      So they are or are not defective?
                                      Because U1105 center pin has 1.8v when I tested it

                                      Here are the numbers printed on the body

                                      U1105

                                      1084-18
                                      0814AK

                                      U1104

                                      APL1084
                                      GK3BX
                                      Last edited by jose6326; 08-16-2013, 09:35 PM.

                                      Comment

                                      • capkid
                                        Badcaps Legend
                                        • Oct 2010
                                        • 1339
                                        • United States

                                        #20
                                        Re: sony bravia KDL-40S4100 relay clicking

                                        It looks the panel model info is also needed for the KDL-40S4100 when identifying replacement main boards. It wasn't necessary for the KDL-46S4100.
                                        LG Plasma Mal-Discharge Correction Service

                                        Comment

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