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Conrad Johnson CAV-50 repair

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    Conrad Johnson CAV-50 repair

    I have this unit in for repair, it was supposedly repair by the High end pro shop due to clicking sound when it is first turned on and was not as loud as it used to be.
    I turn it on and can hear the relay clicking away for about 1/2 minute and then stop, I can get the sound from the amp through the speakers OK.
    Open it up and it looks like the filter cap for DC power supply for the filament and the audio source selector relays has been replaced. I look on line and see that the some of them has 4700uF 25V some of them has 10,000uF (this one has 10,000uF 35V installed by the repair shop).
    I check the DC voltage it shows about 4.5VDC which seems to low for 6V filament. Check the AC ripple with my Fluke RMS, it shows >1VAC. The AC output of the transformer is just a little over 6VAC, so I expect the DC to be higher than that and should be close to 6VDC at full load by the tube filaments. So something is not right, I check the ripple frequency, it show 60Hz instead of 120Hz for full wave rectification. It means the diode may be shorted of have leakage, checking with meter show reading in high Meg Ohms range, so I use my LC75 leakage current test, two of the diode show off scale leakage current at 50V scale (GI854 is rated at 3A, 400V https://cdn.badcaps-static.com/pdfs/...1d66e2faa5.pdf), seeing 3A rating and the location where these Diodes are which the board turned brown so they have been running hot. I look up the spec of the tubes, the 4 output tubes alone draw 1.5A each, so add another about 2A for the smaller tubes, the current draw is exceeding the rating of the Diode.
    I temporary hook up the bridge and use 4700uf cap (per Conrad Johnson, CJ told me to send in the unit for repair and will not provide me the circuit diagram) to test and see if the voltage will be normal, now I do have 6VDC, with about 200mV 120Hz ripple frequency.
    So now I will install new bridge in heatsink and mount it to the chassis, I can find 10A diode but it will not solve heat problem.
    By the way, I saw a lot of suggestion on line for people to upgrade the cap to 10,000 uF to fix the relay chatter and to improve sound. It seems to me that instead of finding why the relays are chattering in the first place and check the ripple frequency, voltage, look up the spec of the diodes, the they would have known the real reason of the problem.
    I am surprised that for such an expensive amplifier, they did not use the correct rating diodes to do the job. It does sound good though.
    Attached Files
    Last edited by budm; 06-14-2014, 09:21 PM.
    Never stop learning
    Basic LCD TV and Monitor troubleshooting guides.
    http://www.badcaps.net/forum/showthr...956#post305956

    Voltage Regulator (LDO) testing:
    http://www.badcaps.net/forum/showthr...999#post300999

    Inverter testing using old CFL:
    http://www.badcaps.net/forum/showthr...er+testing+cfl

    Tear down pictures : Hit the ">" Show Albums and stories" on the left side
    http://s807.photobucket.com/user/budm/library/

    TV Factory reset codes listing:
    http://www.badcaps.net/forum/showthread.php?t=24809

    #2
    Re: Conrad Johnson CAV-50 repair

    i would fit a 10a or higher schottky rectifier or a pair of 30a double-diodes from a pc psu.
    then re-solder the relay (always a good idea)

    Comment


      #3
      Re: Conrad Johnson CAV-50 repair

      Do not forget that this not regulated filament power supply, lower Vf diode will mean higher filament voltage being applied to the tubes. The temp bridge I use for testing has 25A rating with heat sink is fine and giving me 6VDC for the tubes so I will modify it with this bridge, I do not want to use lower Vf diode because the voltage is not regulated (same problem with old Fisher stereo 400, 500 series which use Selenium rectifiers and people just replace it with Silicon didoes without thinking that the bias and the filaments voltage will be so much higher), right now at 120VAC input, the voltage feeding the filament is at 6V, with lower Vf and if the line voltage goes high, the filament voltage will be higher which will shorten the life of the tubes.
      Last edited by budm; 06-14-2014, 10:50 PM.
      Never stop learning
      Basic LCD TV and Monitor troubleshooting guides.
      http://www.badcaps.net/forum/showthr...956#post305956

      Voltage Regulator (LDO) testing:
      http://www.badcaps.net/forum/showthr...999#post300999

      Inverter testing using old CFL:
      http://www.badcaps.net/forum/showthr...er+testing+cfl

      Tear down pictures : Hit the ">" Show Albums and stories" on the left side
      http://s807.photobucket.com/user/budm/library/

      TV Factory reset codes listing:
      http://www.badcaps.net/forum/showthread.php?t=24809

      Comment


        #4
        Re: Conrad Johnson CAV-50 repair

        arent the heaters AC?

        Comment


          #5
          Re: Conrad Johnson CAV-50 repair

          No, the filaments run off that rectifier circuits, most of the high end tubes amps use DC for filament instead of AC to reduce the electron emission at 60Hz or 50Hz rate which also reduces the hum, etc.
          https://cdn.badcaps-static.com/pdfs/...38150b5edc.pdf
          Last edited by budm; 06-15-2014, 12:16 AM.
          Never stop learning
          Basic LCD TV and Monitor troubleshooting guides.
          http://www.badcaps.net/forum/showthr...956#post305956

          Voltage Regulator (LDO) testing:
          http://www.badcaps.net/forum/showthr...999#post300999

          Inverter testing using old CFL:
          http://www.badcaps.net/forum/showthr...er+testing+cfl

          Tear down pictures : Hit the ">" Show Albums and stories" on the left side
          http://s807.photobucket.com/user/budm/library/

          TV Factory reset codes listing:
          http://www.badcaps.net/forum/showthread.php?t=24809

          Comment


            #6
            Re: Conrad Johnson CAV-50 repair

            Did they really have 8A flowing through 3A diodes? How old is this amp?

            It's strange to see common faults that never get repaired properly.

            Comment


              #7
              Re: Conrad Johnson CAV-50 repair

              it's a clone of an old heathkit - it's not very old.
              these used to get sold as kits in the 80's & 90's pretty cheap.
              i think they still make them, but now they light the tubes from under the socket with blue led's for extra effect.

              Comment


                #8
                Re: Conrad Johnson CAV-50 repair

                Originally posted by lti View Post
                Did they really have 8A flowing through 3A diodes? How old is this amp?

                It's strange to see common faults that never get repaired properly.
                EL34 @1.5A x 4 = 6.00A
                12AX7 @ 0.30A (6V) x2 = 0.60A
                12AU7 @ 0.30A (6V) x 1 = 0.30A
                6SN7 @ 0.60A x 2 = 1.20A
                Never stop learning
                Basic LCD TV and Monitor troubleshooting guides.
                http://www.badcaps.net/forum/showthr...956#post305956

                Voltage Regulator (LDO) testing:
                http://www.badcaps.net/forum/showthr...999#post300999

                Inverter testing using old CFL:
                http://www.badcaps.net/forum/showthr...er+testing+cfl

                Tear down pictures : Hit the ">" Show Albums and stories" on the left side
                http://s807.photobucket.com/user/budm/library/

                TV Factory reset codes listing:
                http://www.badcaps.net/forum/showthread.php?t=24809

                Comment

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