SONY KDL-40XBR4 Tab bonding repair

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  • budm
    Badcaps Legend
    • Feb 2010
    • 40746
    • USA

    #1

    SONY KDL-40XBR4 Tab bonding repair

    Second one today, bad bonding on the top right.
    Using Dealextreme thermal pad.
    Attached Files
    Never stop learning
    Basic LCD TV and Monitor troubleshooting guides.
    http://www.badcaps.net/forum/showthr...956#post305956

    Voltage Regulator (LDO) testing:
    http://www.badcaps.net/forum/showthr...999#post300999

    Inverter testing using old CFL:
    http://www.badcaps.net/forum/showthr...er+testing+cfl

    Tear down pictures : Hit the ">" Show Albums and stories" on the left side
    http://s807.photobucket.com/user/budm/library/

    TV Factory reset codes listing:
    http://www.badcaps.net/forum/showthread.php?t=24809
  • audiofreak19
    Badcaps Veteran
    • Apr 2013
    • 556
    • usa

    #2
    Re: SONY KDL-40XBR4 Tab bonding repair

    You should get a new signature and call u the tab master.

    Comment

    • daggeriiiiii
      New Member
      • Jan 2015
      • 1
      • usa

      #3
      Re: SONY KDL-40XBR4 Tab bonding repair

      I am thinking I have the same tab bonding problem with my Samsung. I wanted the problem to be an easy fix and have ordered a TCON, POWER SUPPLY BOARD, and the board with all the video inputs, but I doubt those are to blame after seeing many of the scenarios posted on various sites. Where is the best walk through on doing the TAB REPAIR ?

      Comment

      • chrismurphy
        Badcaps Veteran
        • May 2014
        • 251
        • australia

        #4
        Re: SONY KDL-40XBR4 Tab bonding repair

        I find your repair to be ok ,but i have also found this will not last as the material you used will eventually release the pressure on the tab
        I have used much harder material eg silicon tubing or tape that does not loose the tension over time .anyway good luck in repairing these tvs

        Comment

        • budm
          Badcaps Legend
          • Feb 2010
          • 40746
          • USA

          #5
          Re: SONY KDL-40XBR4 Tab bonding repair

          It lasts 2 years so far.
          My 52" SONY and SAMSUNG in Jan 2013
          https://www.badcaps.net/forum/showth...ht=tab+bonding
          How many have you done? Come back in two years and tell me if your are still working.

          https://www.badcaps.net/forum/showpo...&postcount=113
          Last edited by budm; 01-01-2015, 11:14 PM.
          Never stop learning
          Basic LCD TV and Monitor troubleshooting guides.
          http://www.badcaps.net/forum/showthr...956#post305956

          Voltage Regulator (LDO) testing:
          http://www.badcaps.net/forum/showthr...999#post300999

          Inverter testing using old CFL:
          http://www.badcaps.net/forum/showthr...er+testing+cfl

          Tear down pictures : Hit the ">" Show Albums and stories" on the left side
          http://s807.photobucket.com/user/budm/library/

          TV Factory reset codes listing:
          http://www.badcaps.net/forum/showthread.php?t=24809

          Comment

          • mmartell
            Badcaps Legend
            • Oct 2013
            • 3189
            • Canada

            #6
            Re: SONY KDL-40XBR4 Tab bonding repair

            Crap bud, I know the answer is buried in your posts somewhere but could you tell me what thickness of pads you got from Dealextreme ?

            Comment

            • CapLeaker
              Leaking Member
              • Dec 2014
              • 8146
              • Canada

              #7
              Re: SONY KDL-40XBR4 Tab bonding repair

              I just bought a kit with multiple thicknesses 0.5mm up to 3mm, as I use the stuff for other things too.

              Comment

              • splitcrete
                Badcaps Veteran
                • Dec 2012
                • 387
                • usa

                #8
                Re: SONY KDL-40XBR4 Tab bonding repair

                Good for you budm I do my bonds standing up also , better to work on.. I have a kdl-46xbr5 almost two years and still working good..

                Comment

                • budm
                  Badcaps Legend
                  • Feb 2010
                  • 40746
                  • USA

                  #9
                  Re: SONY KDL-40XBR4 Tab bonding repair

                  Originally posted by mmartell
                  Crap bud, I know the answer is buried in your posts somewhere but could you tell me what thickness of pads you got from Dealextreme ?
                  Hi mmartel, https://www.badcaps.net/forum/showpo...92&postcount=1
                  Never stop learning
                  Basic LCD TV and Monitor troubleshooting guides.
                  http://www.badcaps.net/forum/showthr...956#post305956

                  Voltage Regulator (LDO) testing:
                  http://www.badcaps.net/forum/showthr...999#post300999

                  Inverter testing using old CFL:
                  http://www.badcaps.net/forum/showthr...er+testing+cfl

                  Tear down pictures : Hit the ">" Show Albums and stories" on the left side
                  http://s807.photobucket.com/user/budm/library/

                  TV Factory reset codes listing:
                  http://www.badcaps.net/forum/showthread.php?t=24809

                  Comment

                  • mmartell
                    Badcaps Legend
                    • Oct 2013
                    • 3189
                    • Canada

                    #10
                    Re: SONY KDL-40XBR4 Tab bonding repair

                    Thanks bud, I guess the most important criteria is to cover the gap enough to put pressure on the bonds. I'm having a different problem, I have two cof's that are causing artifacts because they are running too hot. I've verified this by giving them a short burst of cold spray. Either the

                    Comment

                    • mmartell
                      Badcaps Legend
                      • Oct 2013
                      • 3189
                      • Canada

                      #11
                      Re: SONY KDL-40XBR4 Tab bonding repair

                      (cat stepped on the keyboard lol...)

                      Either the pad is not effective for this from the front or it simply cannot remove enough heat.

                      I'm going to try a piece in BEHIND the ribbon and then again from the top to make a COF sandwich, see if that helps.

                      Comment

                      • budm
                        Badcaps Legend
                        • Feb 2010
                        • 40746
                        • USA

                        #12
                        Re: SONY KDL-40XBR4 Tab bonding repair

                        Yes you can behind the ribbon to transfer the heat from IC to the chassis, but I think the IC will eventually fail, they do run hot.
                        Never stop learning
                        Basic LCD TV and Monitor troubleshooting guides.
                        http://www.badcaps.net/forum/showthr...956#post305956

                        Voltage Regulator (LDO) testing:
                        http://www.badcaps.net/forum/showthr...999#post300999

                        Inverter testing using old CFL:
                        http://www.badcaps.net/forum/showthr...er+testing+cfl

                        Tear down pictures : Hit the ">" Show Albums and stories" on the left side
                        http://s807.photobucket.com/user/budm/library/

                        TV Factory reset codes listing:
                        http://www.badcaps.net/forum/showthread.php?t=24809

                        Comment

                        • mmartell
                          Badcaps Legend
                          • Oct 2013
                          • 3189
                          • Canada

                          #13
                          Re: SONY KDL-40XBR4 Tab bonding repair

                          Yes I think it is too late for this one. I just put a strip behind the ribbon and a couple over it and it definitely is improved but not cured. It's running too hot to be cooled this way.

                          Comment

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