You need to have the STB5V connected, but remove the switched 5V.
When you disconnected the STBY5V then the main board will not get power to run so it cannot send the PS-ON signal to turn on the Switched 5v, the switched 12V, or the Switched 24V. So basically there is no load on the power supply when you disconnected the STBY 5V.
What happen to my request on post 21?
You can test the 5VSTBY by using dummy load resistors.
I tested removing each wire and I am measuring the voltages at the diodes; D23 and D10.
Without the main board plugged in, D23 reads +5V and D10 +24V.
When the wires; switched +5v, switched +12v, and switched +24v, are disconnected (one at a time), D23 measurement fluctuate between +1.5v to +1.8v and D10 measurement fluctuates between +8.8v to +5.3v.
I tested removing each wire and I am measuring the voltages at the diodes; D23 and D10.
Without the main board plugged in, D23 reads +5V and D10 +24V.
When the wires; switched +5v, switched +12v, and switched +24v, are disconnected (one at a time), D23 measurement fluctuate between +1.5v to +1.8v and D10 measurement fluctuates between +8.8v to +5.3v.
OK, so with all those wires for the three switched supplies are disconnected but the STBY 5 is still connected to the main board then those Voltages readings become unstable. So to find out if the main board is drawing too much current or the power supply is just weak, you need to load down the STBY using resistors to see if it still drops down. You said you already replaced all the caps, I hope it is not the new caps problem, especially those 2 small startup/running caps in the primary side.
I tested removing each wire and I am measuring the voltages at the diodes; D23 and D10.
Without the main board plugged in, D23 reads +5V and D10 +24V.
When the wires; switched +5v, switched +12v, and switched +24v, are disconnected (one at a time), D23 measurement fluctuate between +1.5v to +1.8v and D10 measurement fluctuates between +8.8v to +5.3v.
OK, so with all those wires for the three switched supplies are disconnected one at a time but the STBY 5 is still connected to the main board then those Voltages readings become unstable. So to find out if the main board is drawing too much current or the power supply is just weak, you need to load down the STBY using resistors to see if it still drops down. You said you already replaced all the caps, I hope it is not the new caps problem, especially those 2 small startup/running caps in the primary side.
It's possible the C63 50v 10uF capacitor doesn't have a secure solder joint.
That was one of the first one I re-soldered and I burned the board.
I will try and re-solder it again and hopefully I won't cause any more damages.
I tested continuity on one of the leg to the next trace and I had to give a bit of force to get a beep on my DMM.
Test all pins on connector from mainboard to powerbard on powerboard side, all board connected. Test in standby/plugged in but off, then apply power report both conditions, example: pin 1 bl-on=0 volts standby and 3.3 powered on, report results for every pin, this is where most troubleshooting starts, example of testing below in my signature.
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