Sony KDL-40S4100 no backlight

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  • tibimakai
    Badcaps Legend
    • Jan 2012
    • 3680
    • USA

    #1

    Sony KDL-40S4100 no backlight

    I have picked up this nice TV, looks like new. It was packed almost like you would get it from the store for $60.
    TV works OK, except no backlight. It has sound, image with flashlight, voltages are OK.
    I don't have 2 sec. to black, it's completely dead backlight.
    It's one big inverter transformer on the power supply and a bunch of small transformers on a separate board.
    I have watched that Samsung similar setup which shows how to measure and bypass a bad transformer or ccfl tube.
    I did not find anything bad there. All the transformers are the same resistance, 235ohm. Voltage at each test point is the same, if I wait a while it drops to 0.1Vacc. With the scope I'm getting a similar signal at all test points.
    I feel like it's something very simple, I'm just over looking something.
    Pictures are coming soon(camera is charging now).
  • kevinm34232
    Badcaps Legend
    • May 2012
    • 1884
    • USA

    #2
    Re: Sony KDL-40S4100 no backlight

    Gee thanks was looking for that video last couple days just found it tonight

    Is there a BLON pin on that inverter?

    Comment

    • tibimakai
      Badcaps Legend
      • Jan 2012
      • 3680
      • USA

      #3
      Re: Sony KDL-40S4100 no backlight

      Good call.
      Yesterday I have done some measurement, but I forgot to write them down.
      Nothing seemed out of place.
      If I remember correctly there is one, but I will have to measure again.

      Comment

      • tibimakai
        Badcaps Legend
        • Jan 2012
        • 3680
        • USA

        #4
        Re: Sony KDL-40S4100 no backlight

        Here are the pictures:
        Attached Files

        Comment

        • tibimakai
          Badcaps Legend
          • Jan 2012
          • 3680
          • USA

          #5
          Re: Sony KDL-40S4100 no backlight

          OK, I have the measurements for the CN303 connector:
          BL-DET: 0.005V
          BL-ON: 3.605V
          BL-DIM: 3.325V
          On the big capacitors I have 391V.

          Comment

          • tom66
            EVs Rule
            • Apr 2011
            • 32560
            • UK

            #6
            Re: Sony KDL-40S4100 no backlight

            Check that 0.1 ohm resistor next to the large primary caps.
            Please do not PM me with questions! Questions via PM will not be answered. Post on the forums instead!
            For service manual, schematic, boardview (board view), datasheet, cad - use our search.

            Comment

            • tibimakai
              Badcaps Legend
              • Jan 2012
              • 3680
              • USA

              #7
              Re: Sony KDL-40S4100 no backlight

              It's bad. I thought that I already checked that one and it was good. Weird. A great thanks Tom. How could I check it out if that fixes the problem? What would be the color code for a 0.1ohm/1w?

              Comment

              • tom66
                EVs Rule
                • Apr 2011
                • 32560
                • UK

                #8
                Re: Sony KDL-40S4100 no backlight

                The colour code for this 0.1ohm appears to be "0.1OHM".

                If it is bad, likely one of the diodes or FETs around there is short. Rare for it to simply fail open with no apparent short...
                Please do not PM me with questions! Questions via PM will not be answered. Post on the forums instead!
                For service manual, schematic, boardview (board view), datasheet, cad - use our search.

                Comment

                • kevinm34232
                  Badcaps Legend
                  • May 2012
                  • 1884
                  • USA

                  #9
                  Re: Sony KDL-40S4100 no backlight

                  Could that affect the backlights?

                  Comment

                  • tom66
                    EVs Rule
                    • Apr 2011
                    • 32560
                    • UK

                    #10
                    Re: Sony KDL-40S4100 no backlight

                    Easily. It provides the 391V for the backlight drivers, which drive the transformer, and generate the ~3.5kV. It goes without saying, do not attempt to measure the 3.5kV on a conventional DMM.
                    Please do not PM me with questions! Questions via PM will not be answered. Post on the forums instead!
                    For service manual, schematic, boardview (board view), datasheet, cad - use our search.

                    Comment

                    • tibimakai
                      Badcaps Legend
                      • Jan 2012
                      • 3680
                      • USA

                      #11
                      Re: Sony KDL-40S4100 no backlight

                      You were right, the diode(NXP BYC8X/600) it went south and the FET also(K3569=2SK3569). FET is available on Ebay.
                      The FET is not available at Digikey(it shoes up though), maybe it's a special order.
                      The diode is available at Digikey, but not sure which one should I get, there are two variants:
                      http://www.digikey.com/scripts/DkSea...=0&y=0&cur=USD

                      Comment

                      • tom66
                        EVs Rule
                        • Apr 2011
                        • 32560
                        • UK

                        #12
                        Re: Sony KDL-40S4100 no backlight

                        The diode is shaped like that? Or otherwise?
                        Please do not PM me with questions! Questions via PM will not be answered. Post on the forums instead!
                        For service manual, schematic, boardview (board view), datasheet, cad - use our search.

                        Comment

                        • tibimakai
                          Badcaps Legend
                          • Jan 2012
                          • 3680
                          • USA

                          #13
                          Re: Sony KDL-40S4100 no backlight

                          It is installed on the heatsink.

                          Comment

                          • tom66
                            EVs Rule
                            • Apr 2011
                            • 32560
                            • UK

                            #14
                            Re: Sony KDL-40S4100 no backlight

                            Ok, do the axial diodes near the green caps also test OK?
                            Please do not PM me with questions! Questions via PM will not be answered. Post on the forums instead!
                            For service manual, schematic, boardview (board view), datasheet, cad - use our search.

                            Comment

                            • tibimakai
                              Badcaps Legend
                              • Jan 2012
                              • 3680
                              • USA

                              #15
                              Re: Sony KDL-40S4100 no backlight

                              D312 is shot too. Man you are good. Noticed it though, but I thought that maybe it shows that way because of another component is connected in parallel. I was lazy to remove it to test it.
                              I was anxious to tell you about the other two bad components.
                              The FET is shot in every direction.
                              I haven't had a chance to look at the schematics and you are able to help me much faster. No need to check the schematics This way I won't learn , just kidding.

                              Comment

                              • tom66
                                EVs Rule
                                • Apr 2011
                                • 32560
                                • UK

                                #16
                                Re: Sony KDL-40S4100 no backlight

                                Maybe it's best to replace them all. For longer lifetime.
                                Please do not PM me with questions! Questions via PM will not be answered. Post on the forums instead!
                                For service manual, schematic, boardview (board view), datasheet, cad - use our search.

                                Comment

                                • tibimakai
                                  Badcaps Legend
                                  • Jan 2012
                                  • 3680
                                  • USA

                                  #17
                                  Re: Sony KDL-40S4100 no backlight

                                  Which components shoud be replaced? Diode on heatsink, the other diode next to the green cap?

                                  Comment

                                  • tom66
                                    EVs Rule
                                    • Apr 2011
                                    • 32560
                                    • UK

                                    #18
                                    Re: Sony KDL-40S4100 no backlight

                                    The four diodes and two fets.
                                    Please do not PM me with questions! Questions via PM will not be answered. Post on the forums instead!
                                    For service manual, schematic, boardview (board view), datasheet, cad - use our search.

                                    Comment

                                    • tibimakai
                                      Badcaps Legend
                                      • Jan 2012
                                      • 3680
                                      • USA

                                      #19
                                      Re: Sony KDL-40S4100 no backlight

                                      OK, I have changed the two FETs, four diodes and the resistor and the TV is running great!
                                      Has a very good picture this TV, I really like it.
                                      Thank you very much for your help Tom.

                                      Comment

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