Tv power supply repair/mod (replacing an unkown IC)

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  • Dannyx
    CertifiedAxhole
    • Aug 2016
    • 3912
    • Romania

    #1

    Tv power supply repair/mod (replacing an unkown IC)

    Good day folks. I was going to post this under the TV section, but I thought it doesn't have too much to do with the TV itself as with its power supply: it's a Blaupunkt TV and it's got this power supply which looks more like a laptop power brick. The chap who brought it told me he took it someplace else to have it fixed, after a thunderstorm killed it, but the guys there didn't bother troubleshooting the PSU too much and just told him that they couldn't find a replacement PSU, which is true to a degree, as I couldn't find one myself, especially where I live, but being the kind and helpful chap that I am, I shall try to fix it somehow. Sure enough, the fuse was missing and (I believe) the actual problem comes down to the small switching IC having an internal short. The person who worked on it before me apparently removed the IC and then soldered it back, though they did a pretty poor job at aligning it as you can see. Anyway, I took it off once more myself and there's indeed a short between what in the second picture would be pins 1 and 2 starting from the top left of the IC. Using my general knowledge of SMPSs, by following the traces, I believe these would be what's commonly known as the VCC and OUT pins, which would cause the transistor to stay in its ON state all the time, since you've got VCC going into the Gate pin directly. Amazingly, the FET is not shorted, neither are any other components, at least on the primary, however I have a hard time believing those two pins are supposed to be connected like that. I can just about make out 73e18 on the IC, but I could not find anything helpful about this: just generic pictures of tape reels from China, which might hint that this part DOES exist, but it's very very obscure. I then started thinking about replacing it with an equivalent part, and this brings me to my actual topic: I slept on it overnight and realised that many of these controller ICs have the same basic pinouts:
    -VCC and GND
    -OUT which goes to the G pin of the FET
    -HV which powers the IC briefly before the AUX winding starts producing voltage for the VCC pin
    -FB which is the feeback from the optocoupler
    That's 5 which I could identify so far, both on this IC and on some others I came across while fixing other TVs. I'm not too sure what the 4th pin does (again, it would be the bottom right one, counting from the top left and going in a clockwise fashion like many datasheets do). It goes through R37, which is a 100Kohm resistor to ground. Have a look at this thing and see if my idea is remotely doable or it would result in immediate smoke (lightbulb test first, of course). Cheers.
    Attached Files
    Wattevah...
  • R_J
    Badcaps Legend
    • Jun 2012
    • 9535
    • Canada

    #2
    Re: Tv power supply repair/mod (replacing an unkown IC)

    It looks like there are a few cold solder connections on the transformer and possibly elsewere
    Attached Files

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    • Dannyx
      CertifiedAxhole
      • Aug 2016
      • 3912
      • Romania

      #3
      Re: Tv power supply repair/mod (replacing an unkown IC)

      Originally posted by R_J
      It looks like there are a few cold solder connections on the transformer and possibly elsewere
      The joints are actually OK - they just look "cold" in the picture. That was the least of my concerns anyway, as it certainly wasn't the cause of failure
      Wattevah...

      Comment

      • srhofmann
        Senior Member
        • Aug 2016
        • 135
        • usa

        #4
        Re: Tv power supply repair/mod (replacing an unkown IC)

        Pin 4 may set the oscillator frequency. Here's a datasheet that might help you.
        Attached Files

        Comment

        • R_J
          Badcaps Legend
          • Jun 2012
          • 9535
          • Canada

          #5
          Re: Tv power supply repair/mod (replacing an unkown IC)

          Ok. just tried to help, Did find this
          Attached Files
          Last edited by R_J; 03-01-2017, 10:40 AM.

          Comment

          • Dannyx
            CertifiedAxhole
            • Aug 2016
            • 3912
            • Romania

            #6
            Re: Tv power supply repair/mod (replacing an unkown IC)

            I also remembered another pin commonly found on these things: the CS current sense pin. Trying to determine whether my IC also has that...can't seem to find it, based on the configuration. The CS pin is usually in parallel with the source pin after the large current sense resistor.
            Wattevah...

            Comment

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