Samsung SMPS for LCD TV

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  • lindemose
    Member
    • Oct 2012
    • 13
    • Denmark

    #1

    Samsung SMPS for LCD TV

    Hi all,

    This is my first post on this forum so bear with me if anything is missing...

    My Samsung LCD SMPS gives me some headache.
    I have attached a picture below:

    The 24V line never reaches 24 volts but are stuch at 12.4 V and the F9222L does not compensate for this correctly, some how there is an error in the feedback mechanism in play.

    I have also attached the schematics for this particular SMPS. There is a known typo on page 2, yje opto-couple is NOT attached to the 13V line as indicated but to the 24 v line.

    The standby-by power of 6 V oand the power on/off circuit is running, but 12V, 13 V and 24V is all stuck at 6 V.

    Any idea as to where the fault is ?

    Best Regards
    Lars
    Attached Files
  • japlytic
    Badcaps Legend
    • Oct 2005
    • 2086
    • Australia

    #2
    Re: Samsung SMPS for LCD TV

    Welcome, lindermose!
    Sometimes, bad capacitors can show no signs of bulging or darkening (I've seen that more than once) and can drag a rail down due to reduced capacitance.
    My first choice in quality Japanese electrolytics is Nippon Chemi-Con, which has been in business since 1931... the quality of electronics is dependent on the quality of the electrolytics.

    Comment

    • lindemose
      Member
      • Oct 2012
      • 13
      • Denmark

      #3
      Re: Samsung SMPS for LCD TV

      Hi Japlytic,

      That is correct and this remedy was the first i tried out. However i have only replaced all electrolytic caps. Maybe i should replace all once......... i'll try this out and get back with an update.

      Comment

      • lindemose
        Member
        • Oct 2012
        • 13
        • Denmark

        #4
        Re: Samsung SMPS for LCD TV

        Have replaced all caps both Electro, film and ceramics, no change !

        also I saw that the F9222L power circuit was replaced by some other members with succes I will order one and replace it.

        Comment

        • budm
          Badcaps Legend
          • Feb 2010
          • 40746
          • USA

          #5
          Re: Samsung SMPS for LCD TV

          Since this power supply has PFC, check the DC voltage on that large 450VDC cap when the TV is plugged in but not turn on, it should have 325VDC (230VAC X 1.414) at its two legs, then turn it on, the DC should go up to around 400VDC Iif the PFC is working.
          Never stop learning
          Basic LCD TV and Monitor troubleshooting guides.
          http://www.badcaps.net/forum/showthr...956#post305956

          Voltage Regulator (LDO) testing:
          http://www.badcaps.net/forum/showthr...999#post300999

          Inverter testing using old CFL:
          http://www.badcaps.net/forum/showthr...er+testing+cfl

          Tear down pictures : Hit the ">" Show Albums and stories" on the left side
          http://s807.photobucket.com/user/budm/library/

          TV Factory reset codes listing:
          http://www.badcaps.net/forum/showthread.php?t=24809

          Comment

          • lindemose
            Member
            • Oct 2012
            • 13
            • Denmark

            #6
            Re: Samsung SMPS for LCD TV

            Originally posted by budm
            Since this power supply has PFC, check the DC voltage on that large 450VDC cap when the TV is plugged in but not turn on, it should have 325VDC (230VAC X 1.414) at its two legs, then turn it on, the DC should go up to around 400VDC Iif the PFC is working.
            The DC voltage vas off by 15 V, it read : off = 310V and ON = 385V. Since there is a difference in ON/OFF voltages I take it as the PFC is working.....

            Comment

            • imp
              Senior Member
              • Aug 2010
              • 125
              • Sweden

              #7
              Re: Samsung SMPS for LCD TV

              Is that a CapXon capacitor I see on the first picture? (the 450V one)

              Comment

              • rogfanther
                Badcaps Veteran
                • Jul 2006
                • 458
                • Brazil

                #8
                Re: Samsung SMPS for LCD TV

                The resistors ( and the KA431A chip ) are ok ?

                Comment

                • lindemose
                  Member
                  • Oct 2012
                  • 13
                  • Denmark

                  #9
                  Re: Samsung SMPS for LCD TV

                  Yes, that part of the circuit is working and the voltages ON/OFF and STBY is correct.

                  Comment

                  • lindemose
                    Member
                    • Oct 2012
                    • 13
                    • Denmark

                    #10
                    Re: Samsung SMPS for LCD TV

                    Originally posted by imp
                    Is that a CapXon capacitor I see on the first picture? (the 450V one)
                    No, I dont see any markings on it. It is a film type and the value is within 5% of the 150 UF, thus I think it works....

                    Comment

                    • imp
                      Senior Member
                      • Aug 2010
                      • 125
                      • Sweden

                      #11
                      Re: Samsung SMPS for LCD TV

                      Originally posted by lindemose
                      No, I dont see any markings on it. It is a film type and the value is within 5% of the 150 UF, thus I think it works....
                      Sorry, I meant the large electrolytic one What manufacturer is it?

                      Comment

                      • lindemose
                        Member
                        • Oct 2012
                        • 13
                        • Denmark

                        #12
                        Re: Samsung SMPS for LCD TV

                        Originally posted by imp
                        Sorry, I meant the large electrolytic one What manufacturer is it?
                        It's a CapXon allright. Your keen eyes serves you well

                        Comment

                        • imp
                          Senior Member
                          • Aug 2010
                          • 125
                          • Sweden

                          #13
                          Re: Samsung SMPS for LCD TV

                          Originally posted by lindemose
                          It's a CapXon allright. Your keen eyes serves you well
                          Hehe .... Actually, CapXon is the only manufacturer so far that I had failures with regarding high voltage capacitors, typically drying out. I´ve exchanged several of them in both PC PSU´s and Samsung TV:s. If you don´t have a voltage of 230 * 1,414 = 325 VDC (with some tolerance) all the time, this capacitor might be dried up. I wouldn´t do anything more before replacing all CapXon capacitors, they are among the worst out there.

                          Comment

                          • tom66
                            EVs Rule
                            • Apr 2011
                            • 32560
                            • UK

                            #14
                            Re: Samsung SMPS for LCD TV

                            I have also seen Samxon primary capacitors fail.

                            Samsung is one of those manufacturers regarded as good, despite using CapXon capacitors... must be good marketing.
                            Please do not PM me with questions! Questions via PM will not be answered. Post on the forums instead!
                            For service manual, schematic, boardview (board view), datasheet, cad - use our search.

                            Comment

                            • imp
                              Senior Member
                              • Aug 2010
                              • 125
                              • Sweden

                              #15
                              Re: Samsung SMPS for LCD TV

                              Originally posted by tom66
                              Samsung is one of those manufacturers regarded as good, despite using CapXon capacitors... must be good marketing.
                              They make TV´s with good picture quality but they simply don´t last when they use crappy capacitors.

                              Comment

                              • lindemose
                                Member
                                • Oct 2012
                                • 13
                                • Denmark

                                #16
                                Re: Samsung SMPS for LCD TV

                                I recieved the replacement chip F9223L today and replaced the expected faulty F9222L.
                                This did the trick !
                                all voltages are nominel and later I will reinstall the SMPS into the TV and hopefulle it all turns out well.

                                Comment

                                • imp
                                  Senior Member
                                  • Aug 2010
                                  • 125
                                  • Sweden

                                  #17
                                  Re: Samsung SMPS for LCD TV

                                  Great!

                                  But you will of course change all the CapXon's any way...?

                                  Comment

                                  • budm
                                    Badcaps Legend
                                    • Feb 2010
                                    • 40746
                                    • USA

                                    #18
                                    Re: Samsung SMPS for LCD TV

                                    Thanks lindemose for the reports, I will have to find the way to verify that F9222L in the future.
                                    Never stop learning
                                    Basic LCD TV and Monitor troubleshooting guides.
                                    http://www.badcaps.net/forum/showthr...956#post305956

                                    Voltage Regulator (LDO) testing:
                                    http://www.badcaps.net/forum/showthr...999#post300999

                                    Inverter testing using old CFL:
                                    http://www.badcaps.net/forum/showthr...er+testing+cfl

                                    Tear down pictures : Hit the ">" Show Albums and stories" on the left side
                                    http://s807.photobucket.com/user/budm/library/

                                    TV Factory reset codes listing:
                                    http://www.badcaps.net/forum/showthread.php?t=24809

                                    Comment

                                    • lindemose
                                      Member
                                      • Oct 2012
                                      • 13
                                      • Denmark

                                      #19
                                      Re: Samsung SMPS for LCD TV

                                      The 450 CapXon will NOT be changed - not now anyway - the costs of a single high power cap i ridiculous thus i will keep the original.....
                                      ALL other elctrolytic caps on the schematic has been replaced though..

                                      Comment

                                      • lindemose
                                        Member
                                        • Oct 2012
                                        • 13
                                        • Denmark

                                        #20
                                        Re: Samsung SMPS for LCD TV

                                        Originally posted by budm
                                        Thanks lindemose for the reports, I will have to find the way to verify that F9222L in the future.
                                        Do you have any schematics of F9222L ? The ones i have seen is rudimentary and have no information on nominel voltages or such....

                                        BR Lars

                                        Comment

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