Simulating load on LED drivers.

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  • budm
    Badcaps Legend
    • Feb 2010
    • 40746
    • USA

    #21
    Re: Simulating load on LED drivers.

    How would you connect the circuit provide by TOM to the LED driver board?
    The Cathode return of the LED is not connected directly to GND in the LED power supply board, it is connected to the PWM control and current sensing resistor to GND.
    Never stop learning
    Basic LCD TV and Monitor troubleshooting guides.
    http://www.badcaps.net/forum/showthr...956#post305956

    Voltage Regulator (LDO) testing:
    http://www.badcaps.net/forum/showthr...999#post300999

    Inverter testing using old CFL:
    http://www.badcaps.net/forum/showthr...er+testing+cfl

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    TV Factory reset codes listing:
    http://www.badcaps.net/forum/showthread.php?t=24809

    Comment

    • lookimback
      Badcaps Legend
      • Aug 2013
      • 1489
      • USA

      #22
      Re: Simulating load on LED drivers.

      I thought I'd be able to float the ground so the ground points in the schematic would be the cathode return. But, I'm guessing that I would have a problem with the logic ground not being at the same potential. But, if I measured the resistance from the cathode return to ground, and set the logic ground to the same potential, would that solve it?
      Last edited by lookimback; 09-17-2018, 04:58 PM.
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      • budm
        Badcaps Legend
        • Feb 2010
        • 40746
        • USA

        #23
        Re: Simulating load on LED drivers.

        The way the LED driver circuits is set up is to have the PWM Controlled and sensing resistor on the sink side of the LED, Booted Voltage is fed directly to the Anode of the LED string.
        Never stop learning
        Basic LCD TV and Monitor troubleshooting guides.
        http://www.badcaps.net/forum/showthr...956#post305956

        Voltage Regulator (LDO) testing:
        http://www.badcaps.net/forum/showthr...999#post300999

        Inverter testing using old CFL:
        http://www.badcaps.net/forum/showthr...er+testing+cfl

        Tear down pictures : Hit the ">" Show Albums and stories" on the left side
        http://s807.photobucket.com/user/budm/library/

        TV Factory reset codes listing:
        http://www.badcaps.net/forum/showthread.php?t=24809

        Comment

        • tom66
          EVs Rule
          • Apr 2011
          • 32560
          • UK

          #24
          Re: Simulating load on LED drivers.

          That is why I suggested the circuit should be powered from a battery.
          The circuit would respond quick enough to 100Hz PWM, possibly the feed forward cap around the op-amp would need tweaking but it should work ok as-is.
          Please do not PM me with questions! Questions via PM will not be answered. Post on the forums instead!
          For service manual, schematic, boardview (board view), datasheet, cad - use our search.

          Comment

          • lookimback
            Badcaps Legend
            • Aug 2013
            • 1489
            • USA

            #25
            Re: Simulating load on LED drivers.

            So, how would I connect that circuit to the LED driver output?
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            Comment

            • tom66
              EVs Rule
              • Apr 2011
              • 32560
              • UK

              #26
              Re: Simulating load on LED drivers.

              Between the + and - of the LED driver output, where the LED string would normally go.
              Please do not PM me with questions! Questions via PM will not be answered. Post on the forums instead!
              For service manual, schematic, boardview (board view), datasheet, cad - use our search.

              Comment

              • lookimback
                Badcaps Legend
                • Aug 2013
                • 1489
                • USA

                #27
                Re: Simulating load on LED drivers.

                So, the battery current output to + and ground to - ?
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                • tom66
                  EVs Rule
                  • Apr 2011
                  • 32560
                  • UK

                  #28
                  Re: Simulating load on LED drivers.

                  Across the MOSFET between the drain and other end of the resistor.
                  You will want to modify that circuit of course.
                  Why don't you test it on the bench first. You should draw a schematic first.
                  Please do not PM me with questions! Questions via PM will not be answered. Post on the forums instead!
                  For service manual, schematic, boardview (board view), datasheet, cad - use our search.

                  Comment

                  • lookimback
                    Badcaps Legend
                    • Aug 2013
                    • 1489
                    • USA

                    #29
                    Re: Simulating load on LED drivers.

                    Originally posted by tom66
                    You will want to modify that circuit of course.
                    Why don't you test it on the bench first. You should draw a schematic first.

                    Yes, I'll have to figure out how much power this could potentially see and choose MOSFETs accordingly. Also a really big heat sink. When I actually get time to start this, which hopefully will be next month, I'll draw up a schematic post it. Definitely will bench test it. Another question: I'm assuming ISET is where I'd put a potentiometer to set it. Would the other side of that pot go to the other side of resistors R8/R9(between them and R10)?
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                    Comment

                    • tom66
                      EVs Rule
                      • Apr 2011
                      • 32560
                      • UK

                      #30
                      Re: Simulating load on LED drivers.

                      Originally posted by lookimback
                      Yes, I'll have to figure out how much power this could potentially see and choose MOSFETs accordingly. Also a really big heat sink. When I actually get time to start this, which hopefully will be next month, I'll draw up a schematic post it. Definitely will bench test it. Another question: I'm assuming ISET is where I'd put a potentiometer to set it. Would the other side of that pot go to the other side of resistors R8/R9(between them and R10)?
                      ISET is a voltage input. So the pot would go across a voltage reference ideally. If you just use the battery as the reference then you may find the current changes as the battery slowly runs flat. One possibility is you could use a 5V regulator or similar as a reference source. The other thing you will need to do is make sure the current scale is set correctly. That circuit is designed for a fairly high discharge current of up to 1.5 amps. You probably only want a fifth of that, so you could look at changing some of the resistors. Finally, the circuit itself can actually be simplified by removing one of the op-amps, just have a Google for current sink circuits, it will be a little less precise, but it will work fine for your application.
                      Last edited by tom66; 09-20-2018, 01:58 AM.
                      Please do not PM me with questions! Questions via PM will not be answered. Post on the forums instead!
                      For service manual, schematic, boardview (board view), datasheet, cad - use our search.

                      Comment

                      • lookimback
                        Badcaps Legend
                        • Aug 2013
                        • 1489
                        • USA

                        #31
                        Re: Simulating load on LED drivers.

                        Originally posted by tom66
                        ISET is a voltage input. So the pot would go across a voltage reference ideally. If you just use the battery as the reference then you may find the current changes as the battery slowly runs flat. One possibility is you could use a 5V regulator or similar as a reference source. The other thing you will need to do is make sure the current scale is set correctly. That circuit is designed for a fairly high discharge current of up to 1.5 amps. You probably only want a fifth of that, so you could look at changing some of the resistors. Finally, the circuit itself can actually be simplified by removing one of the op-amps, just have a Google for current sink circuits, it will be a little less precise, but it will work fine for your application.
                        I'll add an LDO for the reference. I had saw a simple one with one op-amp before you posted this one. Would I still need the parallel MOSFETs if I'm sinking that much less current?
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                        Comment

                        • tom66
                          EVs Rule
                          • Apr 2011
                          • 32560
                          • UK

                          #32
                          Re: Simulating load on LED drivers.

                          The parallel MOSFETs are used in this application to dissipate as much power as possible in a small area.

                          You can use one big heatsunk MOSFET or hundreds of SMD MOSFETs, it depends on what you want to do, but soldering hundreds of SMD MOSFETs doesn't sound fun to me .
                          Please do not PM me with questions! Questions via PM will not be answered. Post on the forums instead!
                          For service manual, schematic, boardview (board view), datasheet, cad - use our search.

                          Comment

                          • lookimback
                            Badcaps Legend
                            • Aug 2013
                            • 1489
                            • USA

                            #33
                            Re: Simulating load on LED drivers.

                            Originally posted by tom66
                            The parallel MOSFETs are used in this application to dissipate as much power as possible in a small area.

                            You can use one big heatsunk MOSFET or hundreds of SMD MOSFETs, it depends on what you want to do, but soldering hundreds of SMD MOSFETs doesn't sound fun to me .
                            Be great if I needed practice, but I think I've mastered the technique already and want to have time for other projects and family as well. I think I'll go with the one big MOSFET.
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