sony kdl -40z4100 gamma chip issue

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  • freakaftr8
    Badcaps Legend
    • Oct 2012
    • 3743
    • USA

    #1

    sony kdl -40z4100 gamma chip issue

    well I figured I'd start on my next project TV powers on fine this is what I get on the screen all looks normal for a second and goes to this image with shadowing smear across the screen left side of screen looks a little darker than right side of screen and I was thinking maybe it was the as15 chip gamma but I'm not sure.

    Colors are dark and very saturated looking. Also screen is holding images like retention if I leave the menu on for a little while.



    http://i845.photobucket.com/albums/a...psf95e5a67.jpg


    http://i845.photobucket.com/albums/a...ps73f9ae33.jpg


    http://i845.photobucket.com/albums/a...ps55baf500.jpg
    Last edited by freakaftr8; 10-22-2013, 01:11 AM.
    Did I leave the soldering iron on?
  • freakaftr8
    Badcaps Legend
    • Oct 2012
    • 3743
    • USA

    #2
    Re: sony kdl -40z4100 gamma chip issue

    oh and I already took the panel shield off and probed the IC's to see if there is a problem and it doesn't appear that it's a tab bond issue.
    Did I leave the soldering iron on?

    Comment

    • freakaftr8
      Badcaps Legend
      • Oct 2012
      • 3743
      • USA

      #3
      Re: sony kdl -40z4100 gamma chip issue

      Here's how the screen looks with the menu opened over the video.


      http://i845.photobucket.com/albums/a...pscb2af871.jpg
      Did I leave the soldering iron on?

      Comment

      • lookimback
        Badcaps Legend
        • Aug 2013
        • 1489
        • USA

        #4
        Re: sony kdl -40z4100 gamma chip issue

        I have a Sony KDL-40SL140 that was doing the same thing. It would have a great picture when first turned on and then it would look bleached out after about 10 minutes. I replaced the AS15-F chip and Its been fine ever since. The picture is so good I decided to keep it for myself. I don't know what you have for equipment but I used a hot air station and didn't have any problems getting the old chip off. The pins are real small and close together, I spent about 1/2 an hour trying to line up the new one. After you solder in the new one, look at it real good under a magnifier to make sure you dont have any bridging. I think thats where most people mess up. Also, not sure if its necessary but when I soldered mine in I skipped around so as not to get the chip too hot in any one area.

        Edit: I'm not sure about the one side being a little darker and retaining images. Mine wasn't doing that. if its a few minutes before this occurs then try some freeze spray on the AS15 chip and see if the picture comes back to normal.
        Last edited by lookimback; 10-22-2013, 02:14 AM.
        ------------signature starts here------------


        Comment

        • freakaftr8
          Badcaps Legend
          • Oct 2012
          • 3743
          • USA

          #5
          Re: sony kdl -40z4100 gamma chip issue

          thanks for the tip that should be no problem I rebuild buffer boards so this should be easy.
          Did I leave the soldering iron on?

          Comment

          • freakaftr8
            Badcaps Legend
            • Oct 2012
            • 3743
            • USA

            #6
            Re: sony kdl -40z4100 gamma chip issue

            Before I tear into this tcon I happen to have a tcon from a kdl-46z4100. Tcon identical to this one. Of course different size screen. Wha t would happen if I tried it in this tv to see if the symptoms I have dissappear. Of.course there will be other mismatch issues in uniformity im sure.
            Did I leave the soldering iron on?

            Comment

            • tom66
              EVs Rule
              • Apr 2011
              • 32560
              • UK

              #7
              Re: sony kdl -40z4100 gamma chip issue

              The 1st pic is a pretty solid example of a tab bond fault, the others could be gamma chip too.
              Please do not PM me with questions! Questions via PM will not be answered. Post on the forums instead!
              For service manual, schematic, boardview (board view), datasheet, cad - use our search.

              Comment

              • freakaftr8
                Badcaps Legend
                • Oct 2012
                • 3743
                • USA

                #8
                Re: sony kdl -40z4100 gamma chip issue

                Would I be ok to try the 46 inch version of this tcon?
                Did I leave the soldering iron on?

                Comment

                • tom66
                  EVs Rule
                  • Apr 2011
                  • 32560
                  • UK

                  #9
                  Re: sony kdl -40z4100 gamma chip issue

                  If it has identical connections usually not a problem. I have done 46" to 40" before on a Samsung panel and 32" to 40" too.
                  Please do not PM me with questions! Questions via PM will not be answered. Post on the forums instead!
                  For service manual, schematic, boardview (board view), datasheet, cad - use our search.

                  Comment

                  • freakaftr8
                    Badcaps Legend
                    • Oct 2012
                    • 3743
                    • USA

                    #10
                    Re: sony kdl -40z4100 gamma chip issue

                    well I swapped boards and it got better its not negative image anymore or really dark but I'm getting these green areas in the black areas and things seem brighter than normal I'm wondering if this is a setting in the mainboard


                    http://i845.photobucket.com/albums/a...ps83358ff3.jpg


                    http://i845.photobucket.com/albums/a...ps31b05a7b.jpg
                    Last edited by freakaftr8; 10-23-2013, 06:49 PM.
                    Did I leave the soldering iron on?

                    Comment

                    • freakaftr8
                      Badcaps Legend
                      • Oct 2012
                      • 3743
                      • USA

                      #11
                      Re: sony kdl -40z4100 gamma chip issue

                      Are there gamna differences in the two panels? Part Number on the tcon is identical surprisingly.
                      Did I leave the soldering iron on?

                      Comment

                      • tom66
                        EVs Rule
                        • Apr 2011
                        • 32560
                        • UK

                        #12
                        Re: sony kdl -40z4100 gamma chip issue

                        Try to set main board panel setting, maybe the 40" and 46" are slightly different, try feeding it with 40" data.
                        Please do not PM me with questions! Questions via PM will not be answered. Post on the forums instead!
                        For service manual, schematic, boardview (board view), datasheet, cad - use our search.

                        Comment

                        • freakaftr8
                          Badcaps Legend
                          • Oct 2012
                          • 3743
                          • USA

                          #13
                          Re: sony kdl -40z4100 gamma chip issue

                          How do I adjust sony data. Never messed with service menus since the trinitron. Lol
                          Did I leave the soldering iron on?

                          Comment

                          • freakaftr8
                            Badcaps Legend
                            • Oct 2012
                            • 3743
                            • USA

                            #14
                            Re: sony kdl -40z4100 gamma chip issue

                            I could try the 46 inch mainboard but so far all i did was swap the tcon out of the 46 into the 40
                            Did I leave the soldering iron on?

                            Comment

                            • freakaftr8
                              Badcaps Legend
                              • Oct 2012
                              • 3743
                              • USA

                              #15
                              Re: sony kdl -40z4100 gamma chip issue

                              Tried mainboard and same issue. How do you play with gamma settings on sony service menus?
                              Did I leave the soldering iron on?

                              Comment

                              • freakaftr8
                                Badcaps Legend
                                • Oct 2012
                                • 3743
                                • USA

                                #16
                                Re: sony kdl -40z4100 gamma chip issue

                                okay I think I found something interesting on this board. The 46 version of this TV uses an AS15-F gamma ic. This tv uses an AS15-G gamma ic. The boards are identical minus the last number in the suffix. If im trying a board with the AS15-F gamma ic to use in the tv that requires the AS15-G ic would this cause the problem im seeing on the screen?
                                Did I leave the soldering iron on?

                                Comment

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