Do active PFC power supplies run off high voltage DC?

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  • tom66
    EVs Rule
    • Apr 2011
    • 32560
    • UK

    #1

    Do active PFC power supplies run off high voltage DC?

    I've got an idea for a project which needs +12V at around 30A from a high voltage 140 - 250V DC input (wide range.)

    An active PFC computer power supply of decent quality should be able to work from this right? As all it is doing is boosting the rectified DC to around 400V. I will want to add some better input decoupling, although I'm not sure how critical it will be.

    I'm also looking for reliability, so will probably be using some older server power supplies, with a dual redundant configuration.
    Please do not PM me with questions! Questions via PM will not be answered. Post on the forums instead!
    For service manual, schematic, boardview (board view), datasheet, cad - use our search.
  • PeteS in CA
    Badcaps Legend
    • Aug 2005
    • 3581
    • USA, Unsure of Planet

    #2
    Re: Do active PFC power supplies run off high voltage DC?

    I've got an idea for a project which needs +12V at around 30A from a high voltage 140 - 250V DC input (wide range.)

    An active PFC computer power supply of decent quality should be able to work from this right? As all it is doing is boosting the rectified DC to around 400V. I will want to add some better input decoupling, although I'm not sure how critical it will be.
    I have some doubts about that. While it is true that a PFC circuit boosts the rectified voltage to ~400V, it does so in a way that the input current to the circuit is sinusoidal and follows the sinusoidal AC input voltage. The input voltage to the PFC circuit itself is unfiltered full-wave-rectified AC. What it would do with a DC input voltage, I'm not sure.

    OTOH, you could have a DC input voltage applied to a non-PFC P/S, and it would work, but the problem for you would be the 140VDC low line.
    PeteS in CA

    Power Supplies should be boring: No loud noises, no bright flashes, and no bad smells.
    ****************************
    To kill personal responsibility, initiative or success, punish it by taxing it. To encourage irresponsibility, improvidence, dependence and failure, reward it by subsidizing it.
    ****************************

    Comment

    • tom66
      EVs Rule
      • Apr 2011
      • 32560
      • UK

      #3
      Re: Do active PFC power supplies run off high voltage DC?

      Originally posted by PeteS in CA
      I have some doubts about that. While it is true that a PFC circuit boosts the rectified voltage to ~400V, it does so in a way that the input current to the circuit is sinusoidal and follows the sinusoidal AC input voltage. The input voltage to the PFC circuit itself is unfiltered full-wave-rectified AC. What it would do with a DC input voltage, I'm not sure.

      OTOH, you could have a DC input voltage applied to a non-PFC P/S, and it would work, but the problem for you would be the 140VDC low line.
      I think this is something that needs to be tested in the most dangerous way possible: with a bridge rectifier, a large cap, mains power and a variac. I'll leave it to another day when I'm more comfortable working around that sort of high voltage since it would have no regret at all in killing me if I made a mistake.

      Maybe I'll just mod an active PFC power supply by installing a large 400V cap near the bridge rectifier input so it *thinks* it's getting DC input but it's actually getting AC.
      Please do not PM me with questions! Questions via PM will not be answered. Post on the forums instead!
      For service manual, schematic, boardview (board view), datasheet, cad - use our search.

      Comment

      • Per Hansson
        Super Moderator
        • Jul 2005
        • 5895
        • Sweden

        #4
        Re: Do active PFC power supplies run off high voltage DC?

        It would work with a non PFC PSU, see this for example
        http://www.youtube.com/watch?v=Nf2SK-79ecA

        I don't think it would work with a APFC PSU since it tries to appear as a perfect sinusoidal wave to the supplying side.
        So if you where to supply it with a flat DC voltage I think it would actually blow the PFC stage, you could try it with a cheap powersupply if you want more than my opinion.
        But please do film it
        "The one who says it cannot be done should never interrupt the one who is doing it."

        Comment

        • tom66
          EVs Rule
          • Apr 2011
          • 32560
          • UK

          #5
          Re: Do active PFC power supplies run off high voltage DC?

          Originally posted by Per Hansson
          It would work with a non PFC PSU, see this for example
          http://www.youtube.com/watch?v=Nf2SK-79ecA

          I don't think it would work with a APFC PSU since it tries to appear as a perfect sinusoidal wave to the supplying side.
          So if you where to supply it with a flat DC voltage I think it would actually blow the PFC stage, you could try it with a cheap powersupply if you want more than my opinion.
          But please do film it
          AD: Broken power supplies wanted!

          I should get one of those s*** Atrix power supplies my brother insists on using because Maplin sell them cheap. £35 for a 650W! Yeah right. Saw a review showing 60% efficiency at 350W... there is no way in hell it will ever do 650W without blowing up. Full of CapXon too, bulging after 6 months. But it could be fun to try it on DC .

          I predict that it will either: a) work perfectly (as it tries to maintain current as the input always looks near peak) or b) shut down/not work. I don't think it will blow up, but there's a first time to try everything.

          To be investigated...
          Please do not PM me with questions! Questions via PM will not be answered. Post on the forums instead!
          For service manual, schematic, boardview (board view), datasheet, cad - use our search.

          Comment

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