LED driver circuit. Burnt Resistors

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  • jinu_j
    Senior Member
    • Feb 2016
    • 90
    • India

    #1

    LED driver circuit. Burnt Resistors

    Hi Folks
    This has to do with a LED light driver rated for Output - DC36-65V 300mA. This is used to drive a 15W LED panel light.

    Now this does not work so opened up and found 2 resistors burnt to crisp. Sensing a learning moment, i looked around the circuit to figure out that it is built around the OB2538 chip. The circuit to a large extent follows the sample application circuit mentioned in the data sheet. I have traced the actual circuit and the same is also attached for reference.

    But i have some queries on this circuit
    1. The resistors that burnt to crisp are the ones connected to the Current Sensing Input of the chip. in the data sheet sample application circuit there is only one resistor from current Sense Input of the chip to the common. But in the actual PCB, i noticed that instead of one resistor they have used 2 resistors in parallel (22 Ohm and 1.1 Ohm) and these are the 2 resistors that have burnt out. I got the values from similar LED driver in another light. So why would they replace a single resistor with 2 resistors in parallel and that too with such varied values (22 Ohm and 1.1 Ohm). Further if i look at the PCB Layout, it would seem that the original design was to have the parallel resistors next to each other on the board. If you look R3A and R3B. But R3B is not populated instead what they did was put the second resistor on the back side of the board (R7). Would this be to better handle dissipation of heat from these resistors ?

    2. Can a input power surge cause only these 2 resistors to burn out considering there a fuse resistor at the ac input, or is this a failure of the OB2538 chip?
    Attached Files
  • budm
    Badcaps Legend
    • Feb 2010
    • 40746
    • USA

    #2
    Re: LED driver circuit. Burnt Resistors

    The two resistor are connected in parallel to trim to get the required to CC value, see spec sheet.
    The board is made so the value can be trimmed as needed.
    Are all the LEDs still OK?

    You need to check the resistance between D (Drain) and Cs (Source) to see if the power MOSFET is shorted or not, look at internal block diagram of the IC.
    Attached Files
    Last edited by budm; 08-26-2020, 02:04 AM.
    Never stop learning
    Basic LCD TV and Monitor troubleshooting guides.
    http://www.badcaps.net/forum/showthr...956#post305956

    Voltage Regulator (LDO) testing:
    http://www.badcaps.net/forum/showthr...999#post300999

    Inverter testing using old CFL:
    http://www.badcaps.net/forum/showthr...er+testing+cfl

    Tear down pictures : Hit the ">" Show Albums and stories" on the left side
    http://s807.photobucket.com/user/budm/library/

    TV Factory reset codes listing:
    http://www.badcaps.net/forum/showthread.php?t=24809

    Comment

    • jinu_j
      Senior Member
      • Feb 2016
      • 90
      • India

      #3
      Re: LED driver circuit. Burnt Resistors

      Originally posted by budm
      The two resistor are connected in parallel to trim to get the required to CC value, see spec sheet.
      The board is made so the value can be trimmed as needed.
      Are all the LEDs still OK?

      You need to check the resistance between D (Drain) and Cs (Source) to see if the power MOSFET is shorted or not, look at internal block diagram of the IC.
      I checked the resistance between CS and D and its not shorted but its not open either. The resistance is 250 Ohm.

      Comment

      • budm
        Badcaps Legend
        • Feb 2010
        • 40746
        • USA

        #4
        Re: LED driver circuit. Burnt Resistors

        Originally posted by jinu_j
        I checked the resistance between CS and D and its not shorted but its not open either. The resistance is 250 Ohm.
        That is bad.
        Never stop learning
        Basic LCD TV and Monitor troubleshooting guides.
        http://www.badcaps.net/forum/showthr...956#post305956

        Voltage Regulator (LDO) testing:
        http://www.badcaps.net/forum/showthr...999#post300999

        Inverter testing using old CFL:
        http://www.badcaps.net/forum/showthr...er+testing+cfl

        Tear down pictures : Hit the ">" Show Albums and stories" on the left side
        http://s807.photobucket.com/user/budm/library/

        TV Factory reset codes listing:
        http://www.badcaps.net/forum/showthread.php?t=24809

        Comment

        • jinu_j
          Senior Member
          • Feb 2016
          • 90
          • India

          #5
          Re: LED driver circuit. Burnt Resistors

          Originally posted by budm
          That is bad.
          Thats bad... for me. This part is not available in my country and due to COVID restrictions nothing is coming from outside.

          Is there an alternative component for this?

          Comment

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