Announcement

Collapse
No announcement yet.

The (now the death of) Dolby DP600 Build (BEYOND COOL BUT PIC HEAVY)

Collapse
X
 
  • Filter
  • Time
  • Show
Clear All
new posts

  • Topcat
    replied
    Re: The (now the death of) Dolby DP600 Build (BEYOND COOL BUT PIC HEAVY)

    There is only one function that has not been formally tested yet....and that's the AT motherboard using the override. I'm positive that AT board testing will prove to function just fine, but it does need to be properly tested & verified. The override has been used several times; it is handy for testing an ATX motherboard that will not power up when the PWR soft-on is triggered. When this happens, trip the override switch, which will power up the board. It won't POST, but you can measure things with it running. In testing (the original SKT-A board), tripping the override, it would actually POST & run...

    Anyway, no AT board has been tested in this yet; as I have no AT boards around that aren't in use that I know work. I looked for just the right board...a unique tester and something I can do a retro build with later....and I found one! A Supermicro P6DKF FULL AT dual slot-1. Found it cheap. This is the full AT, not a baby AT. After buying, it dawned on me that it may not even fit in the 'oven'....but I do have a case that can take one of these. This board is circa 1997; FX chipset, supporting only 2.8v P2's (Klamath core). It comes with a pair of 266's, but I happen to have a known good pair of 300's here....that is the fastest this board could take, as the 333 is a Deschutes. This will be the final test for the motherboard tester!

    The 'oven' as this has been so nicknamed has been used pretty much daily since being installed in the rack; for my stuff a little and quite a bit of customer recapped stuff.

    Leave a comment:


  • Topcat
    replied
    Re: The (now the death of) Dolby DP600 Build (BEYOND COOL BUT PIC HEAVY)

    Originally posted by sam_sam_sam View Post
    I like the fact that you see what every power supply rail is doing in real time
    To me this is a real plus for your project or it would be for me

    I have a question for you about what would be a good switching power supply would be good to test the majority of motherboards as a general rule for the sake of argument
    For the TPU, I simply stuck with the PSU that came with the Dolby unit. It's an EMAC's 550W redundant. These units are always under-rated, as they are made to 'sprint' at full load while running on ONE module; load balanced in the backplane...so they're capable of sustaining at least 1.5x their rated load. I stuck with it not only because of it's power ratings, but it fit the case (made one thing about this project easy). To answer your question though, this PSU is heavy on all key test rails (+12V, +5v, and +3.3V); every rail is 30A or greater. ...and these units are very high build quality. Another factor; which plays into the 'it fits the case' category....If a module actually fails, it can be ejected and repaired/replaced from the outside, I don't have to completely disassemble the unit; cutting wires ETC to fix it. If the IPU failed OTOH, that would be a real pain, but nowhere near the disaster it would be to have to replace the TPU; with all the connections to the shunts. I did recap the IPU, and it's not under much load at all....the odds of its failure would/could/should be slim (knock on wood).

    Leave a comment:


  • sam_sam_sam
    replied
    Re: The (now the death of) Dolby DP600 Build (BEYOND COOL BUT PIC HEAVY)

    Originally posted by Topcat View Post
    ………> this board is from 2005....but the point being, watching the loads across various rails is a great way to pair it with a PSU and its ratings per rail. Some boards it's hard to tell and it's a bit of trial & error. This idea took the guesswork out of it. So put this down as contribution # 2 for this project for you!
    I like the fact that you see what every power supply rail is doing in real time
    To me this is a real plus for your project or it would be for me

    I have a question for you about what would be a good switching power supply would be good to test the majority of motherboards as a general rule for the sake of argument
    Last edited by sam_sam_sam; 02-26-2023, 07:39 AM.

    Leave a comment:


  • Topcat
    replied
    Re: The (now the death of) Dolby DP600 Build (BEYOND COOL BUT PIC HEAVY)

    Originally posted by momaka View Post
    I doubt anything that serious would happen. Of course, with Putin being how he is, no one can be certain 100%.
    ...
    And yeah, I'm also not super-thrilled about moving there either. But it's been set in motion already. No biggie, though - I can always come back here if I can't make it there. I just won't be coming back to the same area where I am now. I just can't afford it. Never could, actually. So this has been brewing for many years. But anyways, I'll cut it short here with that.
    Well, just stay in contact.....and keep your wits about you...

    Originally posted by momaka View Post
    Nothing to critique, though.
    Well, reading through the posts, at some point I though I'd mention I'd be nice to put some labels on the switches and lights... but noticed later on you mentioned you'd do that in due time... so yeah, nothing to pick on here. Not even an un-deburred metal whisker.
    The labels for switches & lamps is intended to be done with my wife's cricut....which may be bit of a challenge as small as they are....but one way or anotehr it will get done.... I know what all the switches & lamps are for....but I did make some quickie labels for the ammeters, as for some reason I kept catching myself always glancing over at the whiteboard for their orientation....

    Originally posted by momaka View Post
    OK, the mouse has model #: M-UK DEL3. Its OEM is Logitech and it uses a custom Logitech RTH0200 IC. It's a USB mouse... but I remember it came with a passive USB to PS/2 adapter (meaning, the internal mouse's IC is compatible with either USB or PS/2 protocols and switches on the fly.)
    Filed into my firmware....and I'll kick this around.

    Originally posted by momaka View Post
    Ah, right.
    So now you have a [legacy] piece of Washington D.C.'s airport toll road in your project. (road's name omitted so as not to come up on search engines.)
    Yep, that would be the one. It's in a different case. Look through the thread, it may have been done during your hiatus.

    Originally posted by momaka View Post
    I get sweaty palms and nervous every time I hold a big metal object above a motherboard. It's not like I've killed one this way or dropped whatever I was holding. But just the thought of it gives me chills.
    I got used to it after a while....you'd be amazed how quickly and nonchalantly you could stab PWR_ON pins and barely even look at it....

    Originally posted by momaka View Post
    The only thing about extra-long slides - you might have to brace the cabinet to the wall to prevent it from tipping forward. But looks like that may not be the case now... especially with a bottom-heavy design.
    ...and the rack *empty* is VERY heavy....but fastening it to the wall has been considered if it could even remotely tip. I do think I will eventually modify the posts when everything is in a permanent state...but for right now it's doing just fine the way it is.

    Originally posted by momaka View Post
    Well, I also consider it a form of entertainment that is very uplifting / inspirational, especially when it details the process like you normally do.
    I have to confess, I enjoy teasing with lack of details going in.....but if you want to be taken seriously at all, in the end you have to give up the secrets... I'm not protecting anything I'd ever patent; so I have nothing to hide.....if someone wanted to ever attempt to make something like this, I could care less if they used/copied any of the information I posted.

    Ok, now here's where it gets fun (atleast for today) and testing your theory of PSU matching. That was an absolutely brilliant idea....here's a great example of hardware from an era of transitional between 5V heavy and 12V heavy....but having the +12V EPS connector, I'd guess and say 12V heavy. I rescued this on ebay; I didn't buy it with any specific build or plans in mind for it other than maybe some kind of weird retro gamer at some point....it was just cheap, and a bit of a rare / unusual board.... It came with CPU's, RAM, and Heatsinks. Bad caps of course and the chipset heatsink had some oddball cobbled on it....odds are the original fan had failed and the owner rigged it up.....

    Asus K8N-DL. I already removed the goofy heatsink from the chipset. Still needed to be recapped.



    The replacement heatsink / fan I robbed off a bad Supermicro SKT-F board I had.



    Recapped and the HSF was a perfect fit!! Low profile, so a GPU won't interfere with it. Nice ball bearing fan.



    The 'rigged' heatsink that was on it when I got it.....



    ...and ready to be tested...





    In 'the oven'....



    So far so good!





    Sitting idle pulling 8A off the 12 EPS rail and ~4A off the 5V rail and 5A off the 3.3V rail.



    Testing utilities had it yanking 10~12A off the +12V EPS rail, 5~8A off the 5V rail. The 3.3V rail stays steady @ 5A. The 9800GT held steady @ ~3A, as I didn't do anything that taxed it.



    While I'm not done diddling with this one yet, the takeaway is it's a 12V heavy board, but it did tug its share off the 5V rail as well...this board is from 2005....but the point being, watching the loads across various rails is a great way to pair it with a PSU and it's ratings per rail. Some boards it's hard to tell and it's a bit of trial & error. This idea took the guesswork out of it. So put this down as contribution # 2 for this project for you!
    Attached Files

    Leave a comment:


  • momaka
    replied
    Re: The (now the death of) Dolby DP600 Build (BEYOND COOL BUT PIC HEAVY)

    Originally posted by Topcat View Post
    I still hate seeing you leave the US...especially for Europe with a potential world war festering there....but I'll stay upbeat here.
    I doubt anything that serious would happen. Of course, with Putin being how he is, no one can be certain 100%.
    ...
    And yeah, I'm also not super-thrilled about moving there either. But it's been set in motion already. No biggie, though - I can always come back here if I can't make it there. I just won't be coming back to the same area where I am now. I just can't afford it. Never could, actually. So this has been brewing for many years. But anyways, I'll cut it short here with that.

    Originally posted by Topcat View Post
    I was actually looking forward to it; along with critiquing.
    Nothing to critique, though.
    Well, reading through the posts, at some point I though I'd mention I'd be nice to put some labels on the switches and lights... but noticed later on you mentioned you'd do that in due time... so yeah, nothing to pick on here. Not even an un-deburred metal whisker.

    Originally posted by Topcat View Post
    Yea, it has been that long!! I couldn't believe it either....I think it's one of the reasons I really wanted to button this one up. I walked in this morning and saw my development table empty, it was a good feeling....then to look over and see this in working state in the rack, even better!!


    Originally posted by Topcat View Post
    I thought of that too....but I don't really know of any games that I play that would tax it.... Unreal Tourney and Q3A wouldn't bother this PSU a bit!
    I need to fix you up with something then.

    Originally posted by Topcat View Post
    Yes if you don't mind.
    OK, the mouse has model #: M-UK DEL3. Its OEM is Logitech and it uses a custom Logitech RTH0200 IC. It's a USB mouse... but I remember it came with a passive USB to PS/2 adapter (meaning, the internal mouse's IC is compatible with either USB or PS/2 protocols and switches on the fly.)

    Originally posted by Topcat View Post
    It's always good to know someone is watching.....but you contributed the SBC; which will be utilized to run the master controller. It was shown earlier in the thread.
    Ah, right.
    So now you have a [legacy] piece of Washington D.C.'s airport toll road in your project. (road's name omitted so as not to come up on search engines.)

    Originally posted by Topcat View Post
    Absolutely brilliant! I didn't even think of that.... Perfect duty to add to the list, especially for all the retro stuff!


    Originally posted by Topcat View Post
    20 years ago, this thing could keep up, I'd have needed atleast 4 of them. Back in those days, it wasn't uncommon to have 5+ boards strung out across the bench, testing & burning in. Doing them one at a time would have been agonizing slow.
    I suppose your repair shop was popular / well-known. I don't think there was anyone like that here in the area. Then again, the early 2000's is when I was just getting into PCs and PC building / hardware (as a hobby), so I may not know any better.

    Originally posted by Topcat View Post
    I spent my whole career poking them with screwdrivers.....yea, I know....horrible habit to fall into....and I cringed at myself all hte time for doing it....but I still did it. Now I can do it the right way!
    LOL.
    I get sweaty palms and nervous every time I hold a big metal object above a motherboard. It's not like I've killed one this way or dropped whatever I was holding. But just the thought of it gives me chills.

    Originally posted by Topcat View Post
    Yes, I braided the mains...and added ferrite beads. I was worried that intermixing the mains (AC) in close proximity to the VGA cabling that it may cause some interference issues with the VGA transfer switches. This has not been an issue; but I can not confirm if these precautions were the reasons why not.
    Well, it's a good practice at the very least.

    Originally posted by Topcat View Post
    My grandfather was a doctor....everyone tells me based on my sloppy writing that I should have followed in his footsteps!!
    Technically you did / are - your patients are just not humans.

    Originally posted by Topcat View Post
    I think it'll be ok....atleast for now. It would be nice if it had the full range of the slides, which would have it coming out a good 3 feet; which is why the diskwashers went under instead of above....want to keep it bottom-heavy.
    The only thing about extra-long slides - you might have to brace the cabinet to the wall to prevent it from tipping forward. But looks like that may not be the case now... especially with a bottom-heavy design.

    Originally posted by Topcat View Post
    I don't think it would. PS2 KB is what triggers the port....like I said before, KVM is still an open issue in some instances with this....fortunately, most board still do have PS2 ports....but some don't.
    I wonder if one of these would work then:
    https://www.ebay.com/itm/313578860222

    Like I mentioned, I have 2 of these. They do work well overall. My only complaint is I can't use them for gaming - any held-down key on the KB is dropped / deactivated after 2-3 seconds and so needs to be pressed again to become active again (i.e. if I hold the "W" key to walk forward in an FPS game, after 3 seconds the adapter would release the key and I have to release and press "W" again to activate it again.) Apart from that, the adapter does what it's designed to do.

    Originally posted by Topcat View Post
    That is what I am afraid of; 'high school v2.0'. I wouldn't do well in that environment at all. I like to clown around as much as everyone else....but in that kind of environment, my 'get-er done' mentality would be hindered and I'd get aggravated quickly...when my mind is focused on something just to have it 'taken out of character' by others acting like...well....highschool kids.....I tend to be short-tempered. Probably not a good combo for a classroom.....
    Well, by HS 2.0, I mean that in some universities, the professors may treat the students as if they are HS kids. That's how the 1st place where I went to was - acting as if we all had no life other than college/university... which is not how it may be for everyone. The 2nd place I went to, due to the large # of military and older folks we had there, the professors actually understood if someone needed accommodations due to having a job, family, or other responsibilities besides university work. So it was a different (and a lot more professional) treatment.

    Originally posted by Topcat View Post
    It serves a few purposes....sometimes I'll look back on my own builds for reference material for another one I'm pondering...sometimes it's bragging rights (not many of those really, in modern terms I tend to buy 'trailing edge' tech)....but whatever the reason, if someone gets something useful from one of these threads; mission accomplished!
    Well, I also consider it a form of entertainment that is very uplifting / inspirational, especially when it details the process like you normally do.

    Originally posted by Topcat View Post
    The ferrite collars/beads came from the sustain board harnesses from an old Plasma TV....those give off so much EMI, I knew there would be a bunch in there... I tend to fix Plasma's, I like them.....but this one had a cracked screen.
    I scrapped two over New Year's this year. Both were from a dumpster of a thrift shop. Both had a few bad caps and cracked screens. I'm not sure if they were thrown in the dumpster because of the cracked/bad screen or if that was a result of them getting thrown in the dumpster due to not working due to the bad caps... but either way, they were not fixable at this point. One was an LG-built Visio plasma and the other a more modern (probably 1080p) Panasonic plasma. Both were 50" or 55", IIRC. I'm pretty sure the Visio must have been due to the bad caps. A family friend of ours gave me a Philips 50" plasma that he said works but no one wanted. My intention was to give it away right away, since I don't watch or need another TV... but once I got it home, I found out it didn't work. Was just doing the blinking light on me. Opened it up and, surprise! - 1 bulged cap on the 3.3V rail. Replaced that and it's back up and running. Was going to donate/give it away, but noticed its label says "Made in Belgium" and its analog inputs are multi-system (handy for watching old analog content overseas, if I ever do.) Plus, I've tucked it away and don't really feel like moving it again. It's 170 lbs. I can't even put it on a stand by myself.

    Originally posted by Topcat View Post
    As a rule, I am too....but on one like this; where it's taking a long time to build, I find myself grabbing my notes & drawings and writing other data on it....and before I know it I've got the notes for 7 different projects on the same pad.....creates confusion......so the whiteboard won.
    Yup, I'm guilty of that. Can't have a piece of paper go to waste with space on it that's not written to. Then I look at it some day much later and I can't even figure what's what.
    Last edited by momaka; 02-24-2023, 12:16 AM.

    Leave a comment:


  • ratdude747
    replied
    Re: The (now the death of) Dolby DP600 Build (BEYOND COOL BUT PIC HEAVY)

    Originally posted by momaka View Post
    As in, convert a USB keyboard and mouse to PS/2??
    If that's the goal, some old Dell and HP peripherals from the mid-2000's were made to be cross-compatible with both USB and PS/2 protocol. Just need a passive USB to PS/2 adapter to work. IIRC, the mouse that came with my family's Dell Dimesion 3000 is like this. I can look up the model # if you're interested.

    The reverse (USB to PS/2 MS/KB) exists, of course. I have several cheap adapters that convert a single USB port to PS/2 KB and MS. The cheap adapters I work well, but with one caveat: cannot press & hold more than 2 keys on the KB (Ctrl+Alt+Del and similar still work, of course) and any key held down for more than 3-4 seconds gets released and you have to re-press it to activate again. The mouse portion works fine, though.
    Microsoft made keyboards that had both, no adapter needed. I'm typing on one... it's a Microsoft Internet Keyboard pro. They also made an ergo version (I have a few of those sitting). I actually had a spare one of these but it was in rough shape.



    I use mine because it's my favorite beige keyboard (used on my garage computer with the 24" trinitron) and because having PS/2 natively is good for the rare time I need to bench test something needing such. Also (like the ergo ones) it has a 2 port USB 1.1 hub in it, which I use with my mouse (freeing up the second USB on my KVM)

    Link to the ebay listing I stole that pic from: https://www.ebay.com/itm/265378632477

    I got all of mine at goodwill for well under $20 (and both were in good shape when purchased)... but that was years ago. . Just note that they only made them with both plugs on a splitter for part of the run. Older ones are PS/2 only, and one of my ergo ones (which happens to be a dell rebadge) is USB only.
    Attached Files

    Leave a comment:


  • Topcat
    replied
    Re: The (now the death of) Dolby DP600 Build (BEYOND COOL BUT PIC HEAVY)

    Originally posted by momaka View Post
    Oh that sure was it, yup.
    I was speaking in jest of course.

    Originally posted by momaka View Post
    Been meaning to reply for over 2 weeks. Was just a little busy moving boxes, though (and mind you, not my own or family's stuff)... but let me not say anything more on that for the sake of the post's character limit (and in a week or two, things might get even more crazy as I start to pack + reno + clean some parts of the house... and likely will be like that until April... but I'll make sure to leave me some time to come here - the likes of this thread helps me keep my sanity in a little better shape.)
    I still hate seeing you leave the US...especially for Europe with a potential world war festering there....but I'll stay upbeat here.

    Originally posted by momaka View Post
    Besides, you know me better than that here - I can't just simply drop a one-liner "nice work" or something like that. When I sit down to read lengthy threads like this, I need to do it in peace and on a proper PC.
    I was actually looking forward to it; along with critiquing.

    Originally posted by momaka View Post
    Has it really been multiple years??? ... dang! Where does time go!
    Yea, it has been that long!! I couldn't believe it either....I think it's one of the reasons I really wanted to button this one up. I walked in this morning and saw my development table empty, it was a good feeling....then to look over and see this in working state in the rack, even better!!

    Originally posted by momaka View Post
    Would be interesting when you get to testing a machine with a high-power GPU and running it through a game rather than benching software.
    I thought of that too....but I don't really know of any games that I play that would tax it.... Unreal Tourney and Q3A wouldn't bother this PSU a bit!

    Originally posted by momaka View Post
    As in, convert a USB keyboard and mouse to PS/2??
    If that's the goal, some old Dell and HP peripherals from the mid-2000's were made to be cross-compatible with both USB and PS/2 protocol. Just need a passive USB to PS/2 adapter to work. IIRC, the mouse that came with my family's Dell Dimesion 3000 is like this. I can look up the model # if you're interested.
    Yes if you don't mind.

    Originally posted by momaka View Post
    I'm not sure how I helped with any of this (aside from cheerleading on the side, I suppose).... but you're welcome!
    It's always good to know someone is watching.....but you contributed the SBC; which will be utilized to run the master controller. It was shown earlier in the thread.

    Originally posted by momaka View Post
    Nice! Just nice!
    I love all of the functions you put in this... yet it doesn't seem like too over the top or obscure to use. Basically, every feature you have is practical.
    I did have some other silly things in it early on....very early on....and when this shifted from some weird novelty into a viable piece of equipment, the silly things were removed.

    Originally posted by momaka View Post
    You know what you can use this machine for - matching an old PC motherboard to the "right" PSU for most balanced voltage operation.
    E.g. socket A boards tend to use the 5V rail... so seeing how much one draws and then matching that with a 12V-heavier GPU, you can use even a crappy PSU with terrible voltage regulation, and still get very nicely balanced voltage out of that.
    Absolutely brilliant! I didn't even think of that.... Perfect duty to add to the list, especially for all the retro stuff!

    Originally posted by momaka View Post
    Hehe, imagine if you had built this 20 years ago when BCN was started and you had all of those motherboards in for repair.
    Even if not going to be heavily used today (at least not the mobo testing part), it's still nice to have. The diskwashers is pretty much a necessity given the volume of HDDs you get. Nice time-saver, for sure.
    20 years ago, this thing could keep up, I'd have needed atleast 4 of them. Back in those days, it wasn't uncommon to have 5+ boards strung out across the bench, testing & burning in. Doing them one at a time would have been agonizing slow. Nowadays, one is fine. I see 3 or so boards a week for repair anymore...sometimes more than that and sometimes none.....so one testing station does perfect; whether it's a board just sitting on the bench with a PSU or the board in 'Pats oven'.

    Originally posted by momaka View Post
    No, never.
    OK, not never, I've done it a few times myself. But I dislike this method quite a bit. I have a loose power switch that I always connect to my boards to be tested.
    I spent my whole career poking them with screwdrivers.....yea, I know....horrible habit to fall into....and I cringed at myself all hte time for doing it....but I still did it. Now I can do it the right way!

    Originally posted by momaka View Post
    I like that braided mains wire. That's something my OCD would tell me to do too (if I'm not in a hurry.)
    Yes, I braided the mains...and added ferrite beads. I was worried that intermixing the mains (AC) in close proximity to the VGA cabling that it may cause some interference issues with the VGA transfer switches. This has not been an issue; but I can not confirm if these precautions were the reasons why not.

    Originally posted by momaka View Post
    Sweet!
    I love good cabling like this. And the best part - you got it for FREE!
    There wasn't a lot left of that harness when I was done either!!

    Originally posted by momaka View Post
    Not the pretties handwriting you have there. But hey, it's readable. Can't say the same about mine when I'm in a hurry (or even when I'm not, anymore.)
    My grandfather was a doctor....everyone tells me based on my sloppy writing that I should have followed in his footsteps!!

    Originally posted by momaka View Post
    splitting post here... wow, I ran over even the 15k char. limit! HOW?!
    Worry not, I still have to address your second post!!

    POST 2 Response:
    ___________________________________________________________


    Originally posted by momaka View Post
    Oh boy, I can tell this is about to be a grunt job - lost of moving of heavy gear, isn't it?
    I didn't weigh this thing, but it's 60lbs easy....and awkward to handle....so yea, not a fun job.

    Originally posted by momaka View Post
    Yup, try it and see how it goes... and if it proves to be a nuisance, then modify.
    Sometimes, no matter how much you plan stuff, at the end you just have to start using what you built to see if anything else is needed or not needed. Sounds like it'll be alright in your case, though.
    I think it'll be ok....atleast for now. It would be nice if it had the full range of the slides, which would have it coming out a good 3 feet; which is why the diskwashers went under instead of above....want to keep it bottom-heavy.

    Originally posted by momaka View Post
    What's a "diskwasker"??


    Originally posted by momaka View Post
    Ah, I think I see now - your KVM is PS/2 an so a motherboard without PS/2 makes the KVM not possible to use with that mobo?
    If that's the case, you'll need an active circuit that converts PS/2 signals to USB. Not sure if I've seen one, but it has to have been done and posted out on the internet somewhere.
    I don't think it would. PS2 KB is what triggers the port....like I said before, KVM is still an open issue in some instances with this....fortunately, most board still do have PS2 ports....but some don't.

    Originally posted by momaka View Post
    Yeah, the degree would pretty much be a wall hanger for you at this point (for me, I use it to cover one of my audio amplifiers from getting dust inside it when I'm not using it .) You might learn some interesting theory behind the stuff you've already been doing... but that's about it. IMO, it's hardly worth going to a university to learn this stuff. Plenty of material online. The only thing the university does is it kind of organizes it all into a "schedule" / program... and you know you have to do it, because you're paying for it too. But if you're disciplined enough, you can achieve just as much without going to university. Plus, you pretty much already have all of the "lab" equipment that a university would.

    In terms of how you'd fare in that kind of environment - that depends a lot on the place. Where I went for the first university (and quit because it was driving me absolutely insane), it was basically high-school 2.0 and the teachers often treated us as little kids. On top of that, it was just a terrible place. The 2nd uni I went to (and finally managed to get my undergrad) was much better in that regard. It had a lot of older folks from the military, and classroom sizes were much smaller, so the professors were a lot more... how to say it - professional. So if you happen to go to a place like my 1st uni, you'd feel really out-of-place.
    That is what I am afraid of; 'high school v2.0'. I wouldn't do well in that environment at all. I like to clown around as much as everyone else....but in that kind of environment, my 'get-er done' mentality would be hindered and I'd get aggravated quickly...when my mind is focused on something just to have it 'taken out of character' by others acting like...well....highschool kids.....I tend to be short-tempered. Probably not a good combo for a classroom.....

    Originally posted by momaka View Post

    And I'm glad you've shared it with us too. IDK why, but personally, I really enjoy when someone shares the process of how they make something (doesn't necessarily have to be electronics related) and what personal touches they added to it. It's like a good story, IMO.
    It serves a few purposes....sometimes I'll look back on my own builds for reference material for another one I'm pondering...sometimes it's bragging rights (not many of those really, in modern terms I tend to buy 'trailing edge' tech)....but whatever the reason, if someone gets something useful from one of these threads; mission accomplished!

    Originally posted by momaka View Post
    Yeah, this is why I also prefer to use scrapped components from name-brand CRT/plasma/LCD TVs vs. buying new cheap crap online whenever possible. Some older stuff just have really good quality parts that are begging to be reused. This 300zx harness is an example of that.
    The ferrite collars/beads came from the sustain board harnesses from an old Plasma TV....those give off so much EMI, I knew there would be a bunch in there... I tend to fix Plasma's, I like them.....but this one had a cracked screen.

    Originally posted by momaka View Post
    Nice! Adding a separate ground only makes sense if you bought / have twisted pairs of cables (like those for the front panels in PC cases). Otherwise, it's just extra work and wiring mess to go around. So good idea there!
    Like the old saying goes; keep your pecker hard, your powder dry, and your grounds short...the world will turn!

    Originally posted by momaka View Post
    Awww, that's really cool of her... and you to keep it, despite needing the space on the board.
    I didn't have the heart to erase it....

    Originally posted by momaka View Post
    I'm more of a pen/pencil & paper guy. Only problem is, I always grab the first / most trash paper I find in front of me to write stuff on... and then it becomes a mess quickly, lol - a mess that only I can understand.
    As a rule, I am too....but on one like this; where it's taking a long time to build, I find myself grabbing my notes & drawings and writing other data on it....and before I know it I've got the notes for 7 different projects on the same pad.....creates confusion......so the whiteboard won.

    Leave a comment:


  • momaka
    replied
    Re: The (now the death of) Dolby DP600 Build (BEYOND COOL BUT PIC HEAVY)

    continuing from above...

    Originally posted by Topcat View Post
    Now for the real fun part....installation into the rack!
    Oh boy, I can tell this is about to be a grunt job - lost of moving of heavy gear, isn't it?

    Originally posted by Topcat View Post
    Slide reinstalled and fastened to the posts. This is where another issue reared its head. This is as far out as I can extend it; as the slides hit the posts on the the outward travel. The only way to cure this is to carve about 8mm off the rack posts in the path of the slide extenders. I opted not to do this as of right now. It comes out ~16" or so, working inside the machine isn't a problem. If I chose to later, it wouldn't be all that difficult other than the disassembly....I just didn't want to modify the posts until I'm 100% sure nothing will be moved or otherwise change....this mod would obviously be irreversible....
    Yup, try it and see how it goes... and if it proves to be a nuisance, then modify.
    Sometimes, no matter how much you plan stuff, at the end you just have to start using what you built to see if anything else is needed or not needed. Sounds like it'll be alright in your case, though.

    Originally posted by Topcat View Post
    Now to reinstall the diskwaskers....
    What's a "diskwasker"??

    Originally posted by Topcat View Post
    The problem still exists if I am testing a motherboard with no PS/2 ports and KVM use. A USB can still be utilizes without issues, it would just create some degree of clutter when having to use one.....but it's manageable for now.
    Ah, I think I see now - your KVM is PS/2 an so a motherboard without PS/2 makes the KVM not possible to use with that mobo?
    If that's the case, you'll need an active circuit that converts PS/2 signals to USB. Not sure if I've seen one, but it has to have been done and posted out on the internet somewhere.

    Originally posted by Topcat View Post
    This post will conclude this thread for a while, I have to get back to some other things....and everything is functioning & usable! For those that doubted it would be completed or doubted it would work;


    Wish I could finish projects with such resolve. Got some non-important back-behind-the-back-burner-furthest-at-the-back projects that have been sitting for years in various states of unfinished/disrepair. Only got to semi-finish a few of them now so I can pack them for shipping. Still got a few more though and not much time left. Ugh.

    Originally posted by Topcat View Post
    I guess all those years of case modding have paid off. I'd defnitely need an electronics refresher course (I'm very rusty with theory) and some more advanced schooling...and I don't know how well I'd fare in an academic environment at my age....the thought has crossed my mind....but for what reason/? A wall hanger?
    Yeah, the degree would pretty much be a wall hanger for you at this point (for me, I use it to cover one of my audio amplifiers from getting dust inside it when I'm not using it .) You might learn some interesting theory behind the stuff you've already been doing... but that's about it. IMO, it's hardly worth going to a university to learn this stuff. Plenty of material online. The only thing the university does is it kind of organizes it all into a "schedule" / program... and you know you have to do it, because you're paying for it too. But if you're disciplined enough, you can achieve just as much without going to university. Plus, you pretty much already have all of the "lab" equipment that a university would.

    In terms of how you'd fare in that kind of environment - that depends a lot on the place. Where I went for the first university (and quit because it was driving me absolutely insane), it was basically high-school 2.0 and the teachers often treated us as little kids. On top of that, it was just a terrible place. The 2nd uni I went to (and finally managed to get my undergrad) was much better in that regard. It had a lot of older folks from the military, and classroom sizes were much smaller, so the professors were a lot more... how to say it - professional. So if you happen to go to a place like my 1st uni, you'd feel really out-of-place.

    Originally posted by Topcat View Post
    I definitely appreciate the vote of confidence....but I did catch a couple of wiring goofs; which is why I check multiple times....but goofs none the less.
    Considering the number of wiring that had to be done in this... project..., I think it's inevitable to not have any goofs. As long as you do multiple checks, though, that really reduces the chances of something more silly happening / magic smoke escaping.

    Originally posted by Topcat View Post
    Of all the cockamamie things I've made over the years, I think this one takes the prize. Been a lot of fun and perhaps a bit of functional tech art at the end of the day.

    And I'm glad you've shared it with us too. IDK why, but personally, I really enjoy when someone shares the process of how they make something (doesn't necessarily have to be electronics related) and what personal touches they added to it. It's like a good story, IMO.

    Originally posted by Topcat View Post
    I settled on the wire to use; a cabin harness from a wrecked old 300zx. Nissan used stellar quality wire in these cars, nothing else I had here or could go buy today would even come close to this....I just had to harvest it.

    https://www.badcaps.net/forum/attach...1&d=1675397187

    ...

    https://www.badcaps.net/forum/attach...1&d=1675397187
    Yeah, this is why I also prefer to use scrapped components from name-brand CRT/plasma/LCD TVs vs. buying new cheap crap online whenever possible. Some older stuff just have really good quality parts that are begging to be reused. This 300zx harness is an example of that.

    Originally posted by Topcat View Post
    Be very glad I don't live nearby. I'd be like an urban raccoon, going through [your] trash cans every night.

    Originally posted by Topcat View Post
    I just tied the negatives directly to a ground tab on the chassis. Save clutter. The entire body of this is ground and nothing is coated.
    Nice! Adding a separate ground only makes sense if you bought / have twisted pairs of cables (like those for the front panels in PC cases). Otherwise, it's just extra work and wiring mess to go around. So good idea there!

    Originally posted by Topcat View Post
    The schematics are on paper and in my brain.....but I will never memorize a pinout this large....enter the whiteboard that my wife graffiti'd. I've been working around it....but as the pinouts grow, it might meet the eraser.

    https://www.badcaps.net/forum/attach...1&d=1675397187
    Awww, that's really cool of her... and you to keep it, despite needing the space on the board.

    I'm more of a pen/pencil & paper guy. Only problem is, I always grab the first / most trash paper I find in front of me to write stuff on... and then it becomes a mess quickly, lol - a mess that only I can understand.

    Originally posted by Topcat View Post
    I have done several live tests along the way to verify things are working as they should. Still batting a thousand! No magic smoke, shocks, or snapped breakers!!
    That's how it's done - work a little, test a little.
    I remember one of the classes in the 2nd uni I went to. It was a pretty straight-forward class IMO. So long as you did your labs and followed each lesson/class, the final project was just more or less piecing all of the labs together. It was a circuit with an LCD display for a digital measuring tape. The professor had a wheel with an optical encoder that would then interface with the circuit each of us build and test if the measuring tape was working and counting properly. Mine worked just the way it should - no jitter or silly bugs. I did run into almost a show-stopper goof while building one part of it just the day before it was due... but managed to figure it out in time. Professor even said the wiring on mine looked too neat and would likely run into issues with noise due to many parallel cables. But it didn't. Only parallel lines were the power lines. Signal lines were very short and I made the entire back of the PCB a ground plane - something that no one else did. So noise/jitter was pretty much non-existent with my design.
    Now that was a really cool class IMO, despite me not really liking digital electronics. Half of the class did not pass, though, due to many not being able to finish or get a working final project. Anyways, sorry for the tangent here. Just mentioned it, as it reminded me of the feeling I got when I was done wiring up everything and it all "magically" worked without any magic smoke escaping. Many other classmates were not so lucky.

    Leave a comment:


  • momaka
    replied
    Re: The (now the death of) Dolby DP600 Build (BEYOND COOL BUT PIC HEAVY)

    Originally posted by Topcat View Post
    maybe that's why Momaka has been boycotting the thread (disgust for me not fixing a bug ) since all this progress and no posts!!
    Oh that sure was it, yup.

    Been meaning to reply for over 2 weeks. Was just a little busy moving boxes, though (and mind you, not my own or family's stuff)... but let me not say anything more on that for the sake of the post's character limit (and in a week or two, things might get even more crazy as I start to pack + reno + clean some parts of the house... and likely will be like that until April... but I'll make sure to leave me some time to come here - the likes of this thread helps me keep my sanity in a little better shape.)

    Besides, you know me better than that here - I can't just simply drop a one-liner "nice work" or something like that. When I sit down to read lengthy threads like this, I need to do it in peace and on a proper PC. And likewise, the reply needs to come from a proper KB. (Probably why my posts are so f^&** lengthy.)

    Originally posted by Topcat View Post
    I knew my OCD would not allow me to leave the TPU STBY bug uncorrected .... but I did correct it...it was going to bother me to no end....no idea why, something so trivial that didn't affect function in any way...but it's working correctly now....as the intent with that left side lamp panel; when everything is on and working correctly, there would be no red lights.

    I'm the same way when my OCD kicks in about something.
    I finished an iMac G4 conversion to a monitor last week for someone on CL, and it bothered me that when the screen was Off, the t-con would still draw about 3 Watts (no sleep circuit, or at least no one had figured how to do that on the internet, and I too couldn't figure it out, other than what seems like power would be cut off from the LCD when the mobo went Off/sleep.) So I spent... maybe a good 5-6 hours to breadboard, test, and make on a small PCB, a simple 3-transistor circuit to cut off power when the backlight went off... so that the standby power of the converted screen would drop to under 1 Watts instead of 3.x Watts. Silly? -Yes. But just like you with the TPU bug - it had to be done.

    BTW, I'll post that iMac G4 conversion here when I get a chance to pull and organize all of the pictures and info. It's all still loose on multiple PCs and picture files not sorted or named properly (another OCD of mine!) All I will say is that it was one of the coolest projects I've done for a Craigslist gigs "customer". (And probably the last before I have to box up my bench for the move.)

    Originally posted by Topcat View Post
    ....and if you thought this one was kooky, you aint seen nothin' yet!!
    o.0
    That reminds me... I have a few "tinker scraps" I have no plan for to use anywhere. Thinking about posting some of that stuff in the "For Sale" section, as perhaps some may be useful to someone for a project. My move is coming soon, and some of that stuff needs to go, if possible.

    Originally posted by Topcat View Post
    Now for the first time in a couple years, the Dolby cabinet is reunited with its cover.
    Has it really been multiple years??? ... dang! Where does time go!

    Originally posted by Topcat View Post
    Now for some on-the-fly mod fun. I tested nearly a dozen different boards with no real issues.... I was comfortable putting something a bit more valuable in there this time....big eATX Supermicro X9DAi eATX board.....first board I encountered that doesn't follow the standard standoff pattern. Pulling standoffs and moving them every time for non-standard boards is silly....so here was a better solution.

    Cut some thin wooden strips that are ~3/16" thicker than the height of the standoffs. and marked them for standoff locations. I then drilled them out, using the standoffs so everything stays put. These risers simply lift up and store away when not needed....but nice to have them when I do!

    https://www.badcaps.net/forum/attach...1&d=1676251795
    Simple, yet effective. Nice!

    Originally posted by Topcat View Post
    Memtest is also entertaining on the ammeters. Different tests creat different loads.
    Would be interesting when you get to testing a machine with a high-power GPU and running it through a game rather than benching software. I've noticed, through my own tests with my Kill-A-Watt (yeah, I know, my test setup is sooo noobish compared to this ) that different parts of a game can really really change the power draw on the GPU (and for more modern games, also the CPU too.)

    Originally posted by Topcat View Post
    but KVM's can be fickle sometimes.... I wonder if there's a PS2 to USB adapter....I've never gone that way with one before...
    As in, convert a USB keyboard and mouse to PS/2??
    If that's the goal, some old Dell and HP peripherals from the mid-2000's were made to be cross-compatible with both USB and PS/2 protocol. Just need a passive USB to PS/2 adapter to work. IIRC, the mouse that came with my family's Dell Dimesion 3000 is like this. I can look up the model # if you're interested.

    The reverse (USB to PS/2 MS/KB) exists, of course. I have several cheap adapters that convert a single USB port to PS/2 KB and MS. The cheap adapters I work well, but with one caveat: cannot press & hold more than 2 keys on the KB (Ctrl+Alt+Del and similar still work, of course) and any key held down for more than 3-4 seconds gets released and you have to re-press it to activate again. The mouse portion works fine, though.

    Originally posted by Topcat View Post
    There's a few members here that directly and indirectly had a hand in the development, I wanted to say thanks!! Particularly Ratdude, Momaka, KC8ADU, and Hondaman! You fellas are the best!
    I'm not sure how I helped with any of this (aside from cheerleading on the side, I suppose).... but you're welcome!

    Originally posted by Topcat View Post
    Switch 1 on, IPU powered up as expected. Since the 'cheater plug' was not connected, I turned switch 2 on; which is the ATX override, which turns the TPU on with nothing connected (or an AT board that has no soft-on). The red lamp indicates it's in override. The override control is powered by the IPU, this will function even if the TPU is off; which leads us to switch 3, which powers the TPU.

    The 2 lamps next to the switch indicate the presence of -5v and -12v. The two lamps below that are TPU status. The illuminated red indicates standby, the green indicates PSU is ok. It will go out and the red below it will go out if the PSU reports an error, and start screaming. The red button next to the red lamp silences the alarm.
    Nice! Just nice!
    I love all of the functions you put in this... yet it doesn't seem like too over the top or obscure to use. Basically, every feature you have is practical.

    Originally posted by Topcat View Post
    Now to test with a motherboard....a junky old socket-a.....lab rat.
    ...
    Alive! Meters are in rows, 1-4 are the top; left to right. Bottom row is 5-8.

    Meter 1 = +12v ATX rail
    Meter 2 = draw on the 4/8 pin +12v EPS
    Meter 3 = +5v ATX Rail
    Meter 4 = 3.3v rail
    Meter 5 = draw on the 20/24 pin +12v
    Meter 6 = draw on the PCIe +12v
    Meter 7 = draw on the 20/24 pin +5v
    Meter 8 = draw on the 20/24 pin +3.3v

    ...and here it is!! It's pulling 10A off the +5v rail, as expected for something of this era. Pulling nothing off the 12v rail. A few amps off the 3.3v.

    https://www.badcaps.net/forum/attach...1&d=1676175957


    Sounds about right too, for what the board is doing. The few amps on the 3.3V rail are for the RAM and sometimes chipset(s) too - typically ~5-10 Watts for the RAM, and 5-15 for the chipset.

    You know what you can use this machine for - matching an old PC motherboard to the "right" PSU for most balanced voltage operation.
    E.g. socket A boards tend to use the 5V rail... so seeing how much one draws and then matching that with a 12V-heavier GPU, you can use even a crappy PSU with terrible voltage regulation, and still get very nicely balanced voltage out of that.

    Originally posted by Topcat View Post
    I still have some stuff to do, but IT'S ALIVE!!


    Originally posted by Topcat View Post
    As established a couple pages back, this contraption is a very overkilled motherboard testing/diagnostic & burn-in station. It'll end up in my big ratdude rack with other diagnostics machines; some already developed & deployed (logged in this thread) and some stuff still under wraps.... I won't be as heavily used as it would have been say 10 years ago....but I still see quite a few motherboards for repair....and tested them laying loose on a bench. Now they get to be tested in this magic machine.
    Hehe, imagine if you had built this 20 years ago when BCN was started and you had all of those motherboards in for repair.
    Even if not going to be heavily used today (at least not the mobo testing part), it's still nice to have. The diskwashers is pretty much a necessity given the volume of HDDs you get. Nice time-saver, for sure.

    Beautiful!

    Originally posted by Topcat View Post
    When I test a board, I always poke at the ATX power_on pins with a screwdriver....the totally wrong way to do it....so I'll add the appropriate ATX buttons....
    No, never.
    OK, not never, I've done it a few times myself. But I dislike this method quite a bit. I have a loose power switch that I always connect to my boards to be tested. Need to find/make me a 2nd one some day for Reset, though.

    Originally posted by Topcat View Post
    Mains rerouted for the disconnect.
    ...
    https://www.badcaps.net/forum/attach...1&d=1675654754
    I like that braided mains wire. That's something my OCD would tell me to do too (if I'm not in a hurry.)

    Originally posted by Topcat View Post
    Volt meter positives and ammeters. The ammeters cables are 2-conductor with shields, from the nissan harness. Gray jackets with a colored stripe, just enough for all 5 ammeters.

    https://www.badcaps.net/forum/attach...1&d=1675654754

    https://www.badcaps.net/forum/attach...1&d=1675654754
    Sweet!
    I love good cabling like this. And the best part - you got it for FREE!

    Originally posted by Topcat View Post
    Not the pretties handwriting you have there. But hey, it's readable. Can't say the same about mine when I'm in a hurry (or even when I'm not, anymore.)

    splitting post here... wow, I ran over even the 15k char. limit! HOW?!
    Last edited by momaka; 02-22-2023, 02:19 AM.

    Leave a comment:


  • Topcat
    replied
    Re: The (now the death of) Dolby DP600 Build (BEYOND COOL BUT PIC HEAVY)

    Originally posted by TechGeek View Post
    What about a full load run?
    Already been done in beta. Definitely made the TPU sweat a little and had some dancing ammeters. I just didn't take any pics/video. Worry not, the 'formal' high load test is coming.

    Leave a comment:


  • TechGeek
    replied
    Re: The (now the death of) Dolby DP600 Build (BEYOND COOL BUT PIC HEAVY)

    What about a full load run?

    Leave a comment:


  • Topcat
    replied
    Re: The (now the death of) Dolby DP600 Build (BEYOND COOL BUT PIC HEAVY)

    Now for the real fun part....installation into the rack!

    First I have to clear a spot.....so out come the two 'diskwashers'....





    These slides were not made for either of these cases....not sure what they were originally intended for.....but it wasn't this. The overall unit with these slides was actually a bit too wide for a standard 19" rackmount. I first removed the adjustable mount plates.



    ...and it still didn't clear!! I had to actually remove one of the slides from the machine!





    That allowed it to barely get past the posts and into position, resting on the rails the diskwashers once sat on.



    Slide reinstalled and fastened to the posts. This is where another issue reared its head. This is as far out as I can extend it; as the slides hit the posts on the the outward travel. The only way to cure this is to carve about 8mm off the rack posts in the path of the slide extenders. I opted not to do this as of right now. It comes out ~16" or so, working inside the machine isn't a problem. If I chose to later, it wouldn't be all that difficult other than the disassembly....I just didn't want to modify the posts until I'm 100% sure nothing will be moved or otherwise change....this mod would obviously be irreversible....



    It closes nice & flush.



    Now to reinstall the diskwaskers....





    Time to start buttoning it up.



    ...and test it.... The KVM ties all 3 machines together to the same keyboard/mouse, but worry not....the wooden shelf it's sitting on is temporary. I still have other projects for the rack cabinet. The problem still exists if I am testing a motherboard with no PS/2 ports and KVM use. A USB can still be utilizes without issues, it would just create some degree of clutter when having to use one.....but it's manageable for now.

    Yay, it powered back up!





    Transfer switches working as they should.



    Making sure all the wiring clears....no problems. Nothing pinches, snags, or otherwise causes any problems!



    ...and done for now...



    The overall rack tower project is still a work in progress, but this marks the completion of yet another phase of it; and probably the most complicated phase. The 'dolby' machine is now complete!! I'm sure a little fine tune & tweak will come up, but it is complete & working! Even though the 'dolby' machine is complete, I will keep all additional updates & mods for this rack project in this thread; that way everything is all in one place.

    This post will conclude this thread for a while, I have to get back to some other things....and everything is functioning & usable! For those that doubted it would be completed or doubted it would work;
    Attached Files

    Leave a comment:


  • Topcat
    replied
    Re: The (now the death of) Dolby DP600 Build (BEYOND COOL BUT PIC HEAVY)

    I can now officially call 'Pat' complete. I knew my OCD would not allow me to leave the TPU STBY bug uncorrected, maybe that's why Momaka has been boycotting the thread (disgust for me not fixing a bug ) since all this progress and no posts!! ....but I did correct it...it was going to bother me to no end....no idea why, something so trivial that didn't affect function in any way...but it's working correctly now....as the intent with that left side lamp panel; when everything is on and working correctly, there would be no red lights.

    ...and here we go...bottom cover removed.



    What it took to correct this in the simplest way....



    In standby....tested using the override.



    TPU on....and STBY lamp OFF!!!





    Didn't even have to tie up wiring, I fed the additional wiring through the existing looms & ties.



    Live test with a motherboard..... Wax on!



    Wax off!



    Yes, this project is now complete & functional. Zero bugs & glitches! I did not make the rear blockoff plate, as I want to do all the cable routing in the rack first. It's an easy thing to make and even easier to install once it's in the rack. Installing in the rack is the next step.....but I'm tickled to say that this silly thing is DONE!!! The rack installation will be a bit of a grunt job.... Heavy devices...the 'diskwashers' have to be moved....and also plans for the master controller SBC, locale for it's display, and the main power distribution cabinet (still in dev)....but every added machine in the rack will be functioning (Pat and the 2 'diskwashers' so far)....the master controls will just tie things together and add a few more functions as time goes by.
    Attached Files

    Leave a comment:


  • Topcat
    replied
    Re: The (now the death of) Dolby DP600 Build (BEYOND COOL BUT PIC HEAVY)

    The VGA gender changer came, so I tested and made sure it worked. No problemo.







    Part of me is wanting to correct the TPU STBY LED that doesn't turn off when the TPU is powered up....but I haven't decided....but this thing is winding down and time coming to stick it in the rack. The machine already has 112 hours on it. Been wiping IDE & SCSI HDD's.

    When this is installed in the rack, it will free up my 'engineering island' table; clearing the path for the next big thing (unrelated to this thread)....and if you thought this one was kooky, you aint seen nothin' yet!!
    Attached Files

    Leave a comment:


  • Topcat
    replied
    Re: The (now the death of) Dolby DP600 Build (BEYOND COOL BUT PIC HEAVY)

    Originally posted by ratdude747 View Post
    Internal USB socket? As shown in this pic, upper left corner:

    Observant!

    Leave a comment:


  • ratdude747
    replied
    Re: The (now the death of) Dolby DP600 Build (BEYOND COOL BUT PIC HEAVY)

    Originally posted by Topcat View Post
    I also added a little something inside the test bay that wasn't there before....it was originally part of the Dolby machine.....e-cookie to whoever spots it...
    Internal USB socket? As shown in this pic, upper left corner:

    Leave a comment:


  • Topcat
    replied
    Re: The (now the death of) Dolby DP600 Build (BEYOND COOL BUT PIC HEAVY)

    Testing phase of this is pretty much complete. Now for it to perform a task that's been building for a while....wiping some old IDE & SCSI drives. The 'diskwashers' do not contain IDE or SCSI interfaces; only SATA and SAS....as I rarely encounter IDE or SCSI much these days. I chose this board (370DL3 from cheap scores thread) as it needed to be tested after recapping (tested out ok). It also contains both interfaces; SCSI and IDE. A couple of IDE's got it first.



    50-pin and 68-pin SCSI.



    Trusty DBAN... Not the fastest IDE interface I had here to use....but it'll give the machine some good hours in valid runtime. It currently has ~45 hours on it testing random things.



    I made cheater tags for the ammeters....as when testing, I was always glancing over at the whiteboard for what meter is what....

    Running DBAN doesn't create a lot of draw apparently considering the load averages....when I was testing the CPU & MEMTEST, the 5V rail was bouncing between 10~15A draw. 3.3v stayed pretty consistent around 3A



    I also added a little something inside the test bay that wasn't there before....it was originally part of the Dolby machine.....e-cookie to whoever spots it...
    Attached Files

    Leave a comment:


  • Topcat
    replied
    Re: The (now the death of) Dolby DP600 Build (BEYOND COOL BUT PIC HEAVY)

    Today marked Pat's first 'paying customer'!!

    A customer's Abit VH6T that needed recapping. I am seeing more and more vintage hardware that is being rescued & restored for retro gamers and the like. The GPU is a tester of mine though.

    Fresh caps!



    Bios screen.



    That's what the 'T' is for in the model number; Support for Tualatin CPU's.



    Another 5v heavy board, but no issues!



    Back to my stuff....256gb of RAM testing....



    I made one little revision today. The rear fans were blowing inward; as earlier in the design, it was not intended to be enclosed. With the lid closed the flow isn't that great inspite of those high speed fans. Solution was to simply turn them around. Much better draw and resulting in cooler hardware.
    Attached Files

    Leave a comment:


  • Topcat
    replied
    Re: The (now the death of) Dolby DP600 Build (BEYOND COOL BUT PIC HEAVY)

    Time to button up the high voltage section....which means all the transfer switch connections for VGA need to be completed..... There was no real pretty way to do this, but thankfully they're out of sight. Enjoy the view, because unless something majorly fails, this should never need to be opened again!







    The Sub-D connector in this shot is for the external display. It will have to be used with a gender changer and additional cable. No biggie.



    Now for the first time in a couple years, the Dolby cabinet is reunited with its cover. When the Dolby unit was original, this would have been the top lid. It's now the bottom.





    Turned upright and internal display installed. I probably could have gotten away with flushmounting the display, but the pedistal makes it far more viewable.



    The test bed, power for all standard form-factor boards. I do have a ATX to AT adapter dongle, it's just not shown.



    Rear shot. The opening where the VGA cables enter the test bed will be remedied in time, it's quite clumsy & unsightly....but poses no functionality issues....so it's not urgent.



    Now for the mess!! I was on janitor duty during some of the testing steps....









    This pail was nearly empty when I started the entire wiring process!



    The pinouts. I am not erasing this yet. I still have to put this all down on paper. I will also make a 'legend', so knowing blindly what meters & lights do what aren't an issue. In time I will make proper lettering & decals for meters, switches, buttons, and lights.



    Much better!! If you are wondering what that unused power cord is coming out the back, that was for when this unit was to have a rear mounted display. I left the cord there just incase things change later, I can add one easily.



    Now for some on-the-fly mod fun. I tested nearly a dozen different boards with no real issues.... I was comfortable putting something a bit more valuable in there this time....big eATX Supermicro X9DAi eATX board.....first board I encountered that doesn't follow the standard standoff pattern. Pulling standoffs and moving them every time for non-standard boards is silly....so here was a better solution.

    Cut some thin wooden strips that are ~3/16" thicker than the height of the standoffs. and marked them for standoff locations. I then drilled them out, using the standoffs so everything stays put. These risers simply lift up and store away when not needed....but nice to have them when I do!



    Now she sits in there....snug but fits.





    Big daddy board fired right up.



    memtesting. I have nearly 1TB of these 16gb PC3-12800R modules to test. This will get some hours packed on this machine, it takes about ~12hrs for it to run a fully loaded board (holds 16) @ 256gb per run....and then if there's a failure, the time to weed out the bad one.



    Memtest is also entertaining on the ammeters. Different tests creat different loads.



    ...and there it is... A couple years work is now usable!



    It is not finished, still odds & ends....but at this point it is now usable and will be commissioned in the shop for use. I will leave it on the island table for now, I am not going to add it to the rack for a while....I want to make sure it won't need to ever come back out again. This thing fully assembled is VERY heavy and cumbersome. I don't really want to have to move it around once in installed in the rack....but it'll function just fine on the table. Another big question mark is KVM - ala keyboard/mouse. There will be quite a few things in this rack when its all done....I really don't want a bunch of keyboards/mice in there....but KVM's can be fickle sometimes.... I wonder if there's a PS2 to USB adapter....I've never gone that way with one before...

    There's a few members here that directly and indirectly had a hand in the development, I wanted to say thanks!! Particularly Ratdude, Momaka, KC8ADU, and Hondaman! You fellas are the best!
    Attached Files

    Leave a comment:


  • sam_sam_sam
    replied
    Re: The (now the death of) Dolby DP600 Build (BEYOND COOL BUT PIC HEAVY)

    Originally posted by Topcat View Post
    Glad I could be some inspiration! It's why I share projects like this....if helps one person along the way, it served its purpose.

    Be careful experimenting with lithium ion & lithium polymer batteries, they can be a fire hazard!
    Yes I do follow some safety protocols and I am aware of the dangers associated with lithium batteries and I do not take this lightly

    Leave a comment:

Working...
X