How to Recondition (Reform) Electrolytic Capacitors and Why

[momaka]

Re: How to Recondition (Reform) Electrolytic Capacitors and Why

Is 250mA too much, even for such a big cap as this?

Yes, probably.

Trying to guess how much current is "too much" or "too little" can prove a little hard. This is one reason why I suggested in my first post to use a series resistor of 1 kOhms or greater - it simplifies the process. And after all, that was the recommendation in some Panasonic datasheets too.

With a 1-kOhm resistor, the initial current will be limited as follows:
Supply Voltage --------- Current Limit
10 V ------------------- 10 mA
20 V ------------------- 20 mA
30 V ------------------- 30 mA
...
100 V ------------------ 100 mA
...
etc.

However, this initial current above will decrease as the capacitor chargers up and the voltage across its terminal increases. So in the first case with 10V supply voltage: once the capacitor charges up to 5V, the 1-kOhm will limit the current to 5 mA, and once the capacitor charges up to 9V, the 1-kOhm resistor will limit the current down to 1 mA. However, if the capacitor is leaky for some reason and it want to draw 2 mA of leakage current, then the voltage across its terminals will never be able to go past 8V with that 10V supply and 1-kOhm resistor.

That said, most capacitor datasheets give a worst-case leakage current formula for each capacitor series. It is usually given as:
I = 0.01 * C * V
or
I = 0.03 * C * V
where I is the capacitor's internal leakage current in uA, C is the capacitance of the capacitor in uF, and V is the voltage across the capacitor.

I didn't want to include that formula in my first post, as I wanted to make the cap reforming process as simple as possible for people. However, I do recommend to run through this calculation, as it will give a worst-case scenario of what to expect for the leakage current from any given capacitor.

In your case with the 19V, 18000 uF capacitors, the maximum leakage current for each capacitor should be:
I = 0.03 * 18000 * 19 = 10260 uA = 10.26 mA

Thus, if any of your reformed capacitors draw more than about 11 mA after fully charging them to 19V, they may be too out-of-spec to use. As for this:

Is that first one dead, or can I revive it?

See how much current it draws after charging up. If it's 10x more than the leakage current above, I definitely wouldn't use it.

Without any special equipment, is there any way to test the ESR of them?

You can do a "spark" test. Charge the cap to at least 5V and short its leads on a metal surface. Do beware that for a large 18000 uF cap like that, you *will* get a lot of sparks and possibly pit whatever metal you touch. So keep away from flammable surfaces and substances. And probably a good idea to wear safety glasses/goggles too, just in case some hot piece of metal try to go anywhere.

[acercanto]

Re: How to Recondition (Reform) Electrolytic Capacitors and Why

So I've read a fair bit on here, and a bunch of other places on reforming caps, and while a lot of it is useful knowledge, there seems to be a ton of misinformation going around.
This thread was hugely helpful in setting me straight.
My use-case has been hard to pin down. I have 11 18,000uf 19v GE electrolytics (they're enormous, like mini soda can size) that I'm working on reforming. I want to make a battery tab spot welder with them, and they've been in storage for at least 20 years, according to the surplus company I got them from. I put the first one on my bench PS at 19v and 250mA for around 13 hours over several sessions. Each afternoon when I reconnected it, I'd check the voltage before reconnecting it. It seemed to hold a bit more charge each time. After 13 hours, I thought surely it's done, and did a few "fast" charge cycles at 5A (max current on the PS) to see what would happen. I think it has developed an internal short, as the residual charge after a few hours is now only a volt or so, where before, it was holding 9 and 10 volts overnight.
The second try, I have had at 19v and 250mA for over 24 hours in multiple sessions, and I'm still hesitant to put it to work. I just put another one on, but held the current down at 10mA, and it's been cooking for about 6 hours so far.

My questions:
Is that first one dead, or can I revive it?
Is 250mA too much, even for such a big cap as this?
Without any special equipment, is there any way to test the ESR of them? I have a multimeter and a CC/CV PSU, but that's about it. Oh, I also have a subwoofer board that I could probably scrounge a few components out of. It's mostly 56v caps of varying uf, with a few resisters thrown in, and some SMD stuff.

As far as my electrical knowledge, I know there's a formula that goes like P=I/R, and it relates power, inductance, and resistance, which are somehow related to volts, amps, and current?

Any ideas? Thanks!
Acer

[RukyCon]

Re: How to Recondition (Reform) Electrolytic Capacitors and Why

Hello, i'm here to reform a old 330uf cap, the cap is rated for 35V but my PSU can't go above 28V.
Will 28V still work for a 35V cap?
thank you

[Drack]

Re: How to Recondition (Reform) Electrolytic Capacitors and Why

40 of the ones I talked about don't have vents, they are Ruby's and nichicon

[RukyCon]

Re: How to Recondition (Reform) Electrolytic Capacitors and Why

i have TONS of old caps that are so old that some do not even have vents
here are some of the old caps i have

#1 [old ventless elna 470uf 63vdc] [marcon 470uf 63vdc] and [nippon chemi-con 1000uf 16vdc]

#2 [nippon chemi-con 680uf 16vdc] [a weird ventless nichicon 470uf 35vdc] [no-name ventless 680uf 16vdc] [Illinois capacitor 2200uf 10vdc]

#3 [Illinois capacitor with marcon style vent 470uf 25vdc] [ventless rubycon cap 470uf 10vdc] [Illinois capacitor with older jamicon style vent 470uf 10vdc]

#4 [old bellcon cap 2200uf 25vdc]

[Drack]

Re: How to Recondition (Reform) Electrolytic Capacitors and Why

Hi, I have close to 200 caps that are in spec but on the high side of capacitance don't have ESR meter so don't know high might be, it's kind of a big job to reform all those caps, a big part can hold voltage for days

[mockingbird]

Re: How to Recondition (Reform) Electrolytic Capacitors and Why

There are a couple on eBay, I bought one like these but they seem popular so the price can be higher on them.
https://www.badcaps.net/forum/showpo...2&postcount=35

The winters are made comfy here in Sweden by my computers

Per,

In the description they state:

A 10A 75mV Shunt (not included, available in our store) must be added if the meter is used to measure current / amps; otherwise the meter will be damaged.

Just curious, the resolution on this 20V/10A model is 0.01 for both the voltage and the amperage. So the last digit is µA. How many microamps does the circuit need to draw for the last digit to switch from a 0 to a 1?

Also, would a current shunt be necessary for such low current draw?

[Per Hansson]

Re: How to Recondition (Reform) Electrolytic Capacitors and Why

There are a couple on eBay, I bought one like these but they seem popular so the price can be higher on them.
https://www.badcaps.net/forum/showpo...2&postcount=35

The winters are made comfy here in Sweden by my computers

[mockingbird]

Re: How to Recondition (Reform) Electrolytic Capacitors and Why

Yes I bought one like Behemot recommended.
Have not had time to install it because it's summer though
It was very big though so it might look a bit odd, but I think it will work fine...

Can you post a link please?

One would think in a climate like Sweden summer would be the only time you'd want to do it, or at least that's the case here in Canada... Can't do any electronics projects in the dead middle of the winter, just way too darn cold indoors.

[socketa]

Re: How to Recondition (Reform) Electrolytic Capacitors and Why

A leaky cap (as in, capacitor with a high leakage current… not one that is physically leaking electrolyte) will usually trick your ESR meter to show lower ESR than what the capacitor may have. So if the cap has gone high ESR, your meter may not show it and you might end up putting a faulty cap back in service. To avoid this, check the capacitance of the cap. If it is higher than 20% of its specified capacitance, it is likely leaky and it is time to reform it.

Can i clarify this point?
So say the capacitor has 1000uf printed on it.
Does that mean that it is likely leaky, and would require reforming if its measured capacitance is over 1200uf?
What about capacitors that measure lower then their specified capacitance?
Will reforming be of any help to these?
Can capacitors loose their capacitance over time, in storage?
i got some 1500uf 16v MBZ Rubycons, that i believe are old stock, but they all measure around 1400uf
Their ESR is in the ballpark of 10 - 20 mOhms

[Per Hansson]

Re: How to Recondition (Reform) Electrolytic Capacitors and Why

Per,

Just curious, did you find a solution? I'm scrapping my "prototype" if you can call it that... The board I got is very poor quality and soldering is just impossible with it, and I want to incorporate plug jacks like yours.

Yes I bought one like Behemot recommended.
Have not had time to install it because it's summer though
It was very big though so it might look a bit odd, but I think it will work fine...

[mockingbird]

Re: How to Recondition (Reform) Electrolytic Capacitors and Why

i reform to rated voltage then add 20% once they seem ok.
or use the surge voltage stated on the can.
look at the data sheets.some caps give the surge rating.
but i can tell you i have never needed to reform a motherboard cap.and i have installed around 20,000 caps in the last 10 years.and today i installed some 16v caps that are 15 years old.in a +12 supply for a cnc.of course they are rubycons and problems are rare.
cheap crap probably should be reformed if you have no choice but to use them.

Can you please post some info on your re-forming jig so we can get some more examples?

How do you achieve the rated voltage on certain caps? An LM317 or its variants will go up to 50 volts or so, how do you get to say 400v if you need to? Also, which method are you using to test the leakage?

Thanks

[kc8adu]

Re: How to Recondition (Reform) Electrolytic Capacitors and Why

i reform to rated voltage then add 20% once they seem ok.
or use the surge voltage stated on the can.
look at the data sheets.some caps give the surge rating.
but i can tell you i have never needed to reform a motherboard cap.and i have installed around 20,000 caps in the last 10 years.and today i installed some 16v caps that are 15 years old.in a +12 supply for a cnc.of course they are rubycons and problems are rare.
cheap crap probably should be reformed if you have no choice but to use them.

[jiroy]

Re: How to Recondition (Reform) Electrolytic Capacitors and Why

According to my very long experience , and my best hobby also , you cannot revive zombies . But no one can disregard the fact that many capacitors and all kind of other components didn't serve its life terms initially , due to fast and continuous upgrading we seen in last decades , so it's always worth the try , specially when you own huge amounts you don't know their status .

[kaboom]

Re: How to Recondition (Reform) Electrolytic Capacitors and Why

Best Advice: Old capacitors run on hope and dreams to keep them alive, believe in your device and it will last forever! follow your heart, you can never go wrong!

Don't forget, "if they're free, they're for me!"

[BigTroll]

Re: How to Recondition (Reform) Electrolytic Capacitors and Why

Best Advice: Old capacitors run on hope and dreams to keep them alive, believe in your device and it will last forever! follow your heart, you can never go wrong!

[mockingbird]

Re: How to Recondition (Reform) Electrolytic Capacitors and Why

Hi, posting a question here as it's related to the topic.
I built my reformer and used two nice voltage meter LCD's that I got for almost nothing on eBay.
The first one sits before the pot and checks the input voltage from my variable transformer, this works fine.
The second one measures the voltage across the caps being charged, so if I have 6v input it will slowly rise so I know when they are reformed.
The problem is that the input impedance is listed as just 100K, this puts a too big load on the circuit so the caps can't actually be brought to full voltage.
So I'm curious if anyone has seen any voltage monitors like this but with 1M or even ideally 10M input impedance like a real multimeter has?

Per,

Just curious, did you find a solution? I'm scrapping my "prototype" if you can call it that... The board I got is very poor quality and soldering is just impossible with it, and I want to incorporate plug jacks like yours.

[Behemot]

Re: How to Recondition (Reform) Electrolytic Capacitors and Why

Only full-sized than http://www.ebay.com/itm/12V-10A-RED-...wAAOSwd4tT1uDE

[Per Hansson]

Re: How to Recondition (Reform) Electrolytic Capacitors and Why

If its fed from the same line, of course it has high current draw. You need some which has independent power supply and only measures. I only know about digital panel voltmeters.

It's not fed from the same line, I said input impedance for a reason.

[mockingbird]

Re: How to Recondition (Reform) Electrolytic Capacitors and Why

Hi, posting a question here as it's related to the topic.
I built my reformer and used two nice voltage meter LCD's that I got for almost nothing on eBay.
The first one sits before the pot and checks the input voltage from my variable transformer, this works fine.
The second one measures the voltage across the caps being charged, so if I have 6v input it will slowly rise so I know when they are reformed.
The problem is that the input impedance is listed as just 100K, this puts a too big load on the circuit so the caps can't actually be brought to full voltage.
So I'm curious if anyone has seen any voltage monitors like this but with 1M or even ideally 10M input impedance like a real multimeter has?

Per, what a coincidence, was just working on this this week.

Great idea, those digital readouts...