Codegen 350XA supply

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  • milesy
    Member
    • Aug 2012
    • 34
    • Australia

    #41
    Re: Codegen 350XA supply

    thanks Rievax yep i have an isolation TXFR for that........based on your comments are you suggesting that the caps are bad so excess ripple is coming through the main tfxr and mucking up the regulation?

    Comment

    • rievax_60
      Badcaps Veteran
      • May 2012
      • 897
      • australia

      #42
      Re: Codegen 350XA supply

      A faulty 470uf-200v capacitor might explain the messy 12v cathode waveform. There could be a 100Hz amplitude ripple on the waveform that the CRO might not show us while set to a fast timebase.
      Last edited by rievax_60; 08-22-2012, 04:03 PM.

      Comment

      • b700029
        Banned
        • Sep 2010
        • 640

        #43
        Re: Codegen 350XA supply

        Originally posted by milesy
        ok thanks rievax ....well now im scratching my head....for sure on my unit the cathode is definatley double the anode so yes its passing both cycles however i thought that the flat section between each peak looks wrong......
        The flats will vary in width to maintain a constant 12V average on the output filter caps, as the load varies.

        If you're going to try measuring the primary, remember to float the DUT with the isolation transformer, NOT the scope.

        Comment

        • Escort Eagle
          Senior Member
          • Jul 2012
          • 110
          • USA

          #44
          Re: Codegen 350XA supply

          I have not used 450V capacitors ratings before . I have always used 200V ratings . So, I am not sure Double Capacitors of 450V ratings are safe here or not !! Do it at your own risk !!
          Last edited by Escort Eagle; 08-23-2012, 12:57 AM.

          Comment

          • milesy
            Member
            • Aug 2012
            • 34
            • Australia

            #45
            Re: Codegen 350XA supply

            hi escort - why would you think that using 450v caps would be an issue?? i cant see a problem using a higher rated cap?

            Comment

            • milesy
              Member
              • Aug 2012
              • 34
              • Australia

              #46
              Re: Codegen 350XA supply

              Originally posted by b700029
              The flats will vary in width to maintain a constant 12V average on the output filter caps, as the load varies.

              If you're going to try measuring the primary, remember to float the DUT with the isolation transformer, NOT the scope.




              should have said got the flats detail thanks

              why the importance of having the DUT floated instead of the scope?

              Comment

              • tom66
                EVs Rule
                • Apr 2011
                • 32560
                • UK

                #47
                Re: Codegen 350XA supply

                If you touch the isolated scope you will get a live-earth short which will hurt a lot.
                Please do not PM me with questions! Questions via PM will not be answered. Post on the forums instead!
                For service manual, schematic, boardview (board view), datasheet, cad - use our search.

                Comment

                • milesy
                  Member
                  • Aug 2012
                  • 34
                  • Australia

                  #48
                  Re: Codegen 350XA supply

                  Originally posted by tom66
                  If you touch the isolated scope you will get a live-earth short which will hurt a lot.
                  ahhhhhhhhhhhhhhhhhhhh

                  Comment

                  • c_hegge
                    Badcaps Legend
                    • Sep 2009
                    • 5219
                    • Australia

                    #49
                    Re: Codegen 350XA supply

                    Originally posted by Escort Eagle
                    I have not used 450V capacitors ratings before . I have always used 200V ratings . So, I am not sure Double Capacitors of 450V ratings are safe here or not !! Do it at your own risk !!
                    Originally posted by milesy
                    hi escort - why would you think that using 450v caps would be an issue?? i cant see a problem using a higher rated cap?
                    It won't be a problem, other than that 450V rated caps may not fit, as they will be physically larger.
                    I love putting bad caps and flat batteries in fire and watching them explode!!

                    No wonder it doesn't work! You installed the jumper wires backwards

                    Main PC: Core i7 3770K 3.5GHz, Gigabyte GA-Z77M-D3H-MVP, 8GB Kingston HyperX DDR3 1600, 240GB Intel 335 Series SSD, 750GB WD HDD, Sony Optiarc DVD RW, Palit nVidia GTX660 Ti, CoolerMaster N200 Case, Delta DPS-600MB 600W PSU, Hauppauge TV Tuner, Windows 7 Home Premium

                    Office PC: HP ProLiant ML150 G3, 2x Xeon E5335 2GHz, 4GB DDR2 RAM, 120GB Intel 530 SSD, 2x 250GB HDD, 2x 450GB 15K SAS HDD in RAID 1, 1x 2TB HDD, nVidia 8400GS, Delta DPS-650BB 650W PSU, Windows 7 Pro

                    Comment

                    • Escort Eagle
                      Senior Member
                      • Jul 2012
                      • 110
                      • USA

                      #50
                      Re: Codegen 350XA supply

                      Hi, c_hegge how are you ? I know you . We talked many times . May be not this place, May be somewhere .

                      And milesy What is the result dude ? We are expecting for your result .

                      Thanks

                      Comment

                      • milesy
                        Member
                        • Aug 2012
                        • 34
                        • Australia

                        #51
                        Re: Codegen 350XA supply

                        ok a strange state of play ..........lol (cant beleive this)

                        it seems that perhaps afterall there may be something wrong with the motherboard i was using for testing - to explain.

                        As of now......i plug the 20 pin ATX connector in to the MB and turn the PS on by shorting the green wire to ground. So at this point the PS turns on and the 12V is reading 11.75v - so great you say all is good.....but when i plug in the 4 pin connector the MB voltage drops to 10v and eventually the wire i have soldered to the regulator diodes melts of........woops so presumably there is a short on the MB.

                        so i took a 50W 2 ohm resistor and connect it to the 12v line of the PS (leaving the 4 pin connector off the MB) - again turn on the supply and this time the voltage drops to about 11V.....connect the CRO (which now also seems to be playing up a bit GRR) and looking at the trace without the resistor connected its all over the place.....connect the resistor and i get a nice clean rectified waveform expect for a large spike on the leading edge of the trace (see below) - oh and i should add this is without any addition caps connected on the front end - add the caps on the primrary and there is little if any change...


                        so im back to square one here and completely confused.



                        IMGP9588.jpg by Adrian Miles Photography, on Flickr

                        Comment

                        • c_hegge
                          Badcaps Legend
                          • Sep 2009
                          • 5219
                          • Australia

                          #52
                          Re: Codegen 350XA supply

                          Originally posted by Escort Eagle
                          Hi, c_hegge how are you ? I know you . We talked many times . May be not this place, May be somewhere .
                          Huh? Are you sure? The only members I have anything to do with outside here are Ratdude747 and Shovenose.
                          I love putting bad caps and flat batteries in fire and watching them explode!!

                          No wonder it doesn't work! You installed the jumper wires backwards

                          Main PC: Core i7 3770K 3.5GHz, Gigabyte GA-Z77M-D3H-MVP, 8GB Kingston HyperX DDR3 1600, 240GB Intel 335 Series SSD, 750GB WD HDD, Sony Optiarc DVD RW, Palit nVidia GTX660 Ti, CoolerMaster N200 Case, Delta DPS-600MB 600W PSU, Hauppauge TV Tuner, Windows 7 Home Premium

                          Office PC: HP ProLiant ML150 G3, 2x Xeon E5335 2GHz, 4GB DDR2 RAM, 120GB Intel 530 SSD, 2x 250GB HDD, 2x 450GB 15K SAS HDD in RAID 1, 1x 2TB HDD, nVidia 8400GS, Delta DPS-650BB 650W PSU, Windows 7 Pro

                          Comment

                          • milesy
                            Member
                            • Aug 2012
                            • 34
                            • Australia

                            #53
                            Re: Codegen 350XA supply

                            back to more important issues

                            what are your thoughts on my supply hegge

                            Comment

                            • c_hegge
                              Badcaps Legend
                              • Sep 2009
                              • 5219
                              • Australia

                              #54
                              Re: Codegen 350XA supply

                              I'm still thinking try another rectifier if you haven't already done so. those two diodes on the bracket can only deliver about 6A combined. Any PC with a 4 pin CPU connector should have at least double that available, or more of it's a power hungry CPU.
                              I love putting bad caps and flat batteries in fire and watching them explode!!

                              No wonder it doesn't work! You installed the jumper wires backwards

                              Main PC: Core i7 3770K 3.5GHz, Gigabyte GA-Z77M-D3H-MVP, 8GB Kingston HyperX DDR3 1600, 240GB Intel 335 Series SSD, 750GB WD HDD, Sony Optiarc DVD RW, Palit nVidia GTX660 Ti, CoolerMaster N200 Case, Delta DPS-600MB 600W PSU, Hauppauge TV Tuner, Windows 7 Home Premium

                              Office PC: HP ProLiant ML150 G3, 2x Xeon E5335 2GHz, 4GB DDR2 RAM, 120GB Intel 530 SSD, 2x 250GB HDD, 2x 450GB 15K SAS HDD in RAID 1, 1x 2TB HDD, nVidia 8400GS, Delta DPS-650BB 650W PSU, Windows 7 Pro

                              Comment

                              • milesy
                                Member
                                • Aug 2012
                                • 34
                                • Australia

                                #55
                                Re: Codegen 350XA supply

                                the specs on the PSU say 12v 15 A....trying to find the data sheet for the diode to check the current capability

                                Comment

                                • milesy
                                  Member
                                  • Aug 2012
                                  • 34
                                  • Australia

                                  #56
                                  Re: Codegen 350XA supply

                                  so the diodes are FR502 which according to the data sheet have a current capability of 5 Amps each - so realisticly i should be able to drag 10 A out of this supply

                                  having a closer look at the wave form above and the picture shown above is with the CRO set at 2v/div and DC coupled.......doesnt that trace look a little small from what it should be if you refer back to rievax post on page 2 the trace he put up is with his CRO set on 20v/div........

                                  if we assume the diodes are ok (as they test ok and seem to pass the voltage ok) then can i presume that the signal coming from the actuall transformer is too low???

                                  Comment

                                  • c_hegge
                                    Badcaps Legend
                                    • Sep 2009
                                    • 5219
                                    • Australia

                                    #57
                                    Re: Codegen 350XA supply

                                    Ah, I didn't realise you had 5A diodes. they are usually only 3A. But still, 10A is insufficient.

                                    Anyhow, if you're sure the diodes are OK, then you could have a bad winding somewhere on the transformer.
                                    I love putting bad caps and flat batteries in fire and watching them explode!!

                                    No wonder it doesn't work! You installed the jumper wires backwards

                                    Main PC: Core i7 3770K 3.5GHz, Gigabyte GA-Z77M-D3H-MVP, 8GB Kingston HyperX DDR3 1600, 240GB Intel 335 Series SSD, 750GB WD HDD, Sony Optiarc DVD RW, Palit nVidia GTX660 Ti, CoolerMaster N200 Case, Delta DPS-600MB 600W PSU, Hauppauge TV Tuner, Windows 7 Home Premium

                                    Office PC: HP ProLiant ML150 G3, 2x Xeon E5335 2GHz, 4GB DDR2 RAM, 120GB Intel 530 SSD, 2x 250GB HDD, 2x 450GB 15K SAS HDD in RAID 1, 1x 2TB HDD, nVidia 8400GS, Delta DPS-650BB 650W PSU, Windows 7 Pro

                                    Comment

                                    • milesy
                                      Member
                                      • Aug 2012
                                      • 34
                                      • Australia

                                      #58
                                      Re: Codegen 350XA supply

                                      ok looks like this one has me beat......ill move on to the next one - hope you guys can lend me some advice with this one

                                      Comment

                                      • b700029
                                        Banned
                                        • Sep 2010
                                        • 640

                                        #59
                                        Re: Codegen 350XA supply

                                        Originally posted by milesy
                                        but when i plug in the 4 pin connector the MB voltage drops to 10v
                                        Has this supply ever powered the mobo successfully? The 4-pin connector is +12V for the CPU buck converter and draws a lot of power.

                                        Comment

                                        • rievax_60
                                          Badcaps Veteran
                                          • May 2012
                                          • 897
                                          • australia

                                          #60
                                          Re: Codegen 350XA supply

                                          My 350XA is a bit different. It has a F16C20 for the 12v rectifier. Its a TO-220 case 16A total dual fast silicon diode.
                                          Silicon diodes take a small amount of time to turn on and off but this doesn't fully explain the large size of the spike.
                                          It might be useful to see anode and cathode waveforms loaded and unloaded to see how much the amplitude changes. But its seems that the 12v rail is just being overloaded.

                                          Comment

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