Well guess what this is another case of using too much flux because as I put heat to the jumpers flux bubble up on most of them and a couple of I thought might be loose they were now all of them are solid when you try to move them and one terminal on each board where the mosfets the middle one on each and the middle pin on each board at least they were consistent about doing a shite job might as well be consistent about it as you can see in the left hand picture and the right hand side of the picture I forgot to redo this one but when I go back to the shed I will redo it before I remount the circuit boards back on the heat sink
Updated
i put it back together and it did not change anything so there must be something wrong with the board it self I do not have a scope so it is going to be a little difficult for me to troubleshoot why the current meter is jumping around what I going to do is check with my multimeter on current and see if it is really jumping around or not if it is I not sure where to start troubleshooting it from and would you know it that it would be the bottom circuit board the hardest one to get to
For now I just going to use the channel that works and see if is just the meter that is having the issue or is it something else
One note if I had a scope I do not know if I remember exactly how to correctly use and how to interpret the results I had a crash course when I took industrial electrical and automation in college/trade school but that was over 15 years ago and I probably forgot a lot of it I do remember some of it only because of watching YouTube videos on how to repair switching power supplies
One other note I saw a YouTube video about the issue with this electronic load about a capacitor in PWM circuit that causes this issue but it is not the exact same model I am sure if it is the same issue or not
Is this switching power supply worth the money that it cost 18 volts @ 20 amp
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sam_sam_sam
umm… could have been a soldering defect from factory? Shit does happen… good plan… I’d do the same.
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sam_sam_sam
umm… could have been a soldering defect from factory? Shit does happen… good plan… I’d do the same.Leave a comment:
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Now what is interesting about these jumpers on this double sided board on one side they soldered but on other of board these soldering joint traces do not go anywhere and they are not soldered now I would think that you solder both sides so you would have the strength of connections now that what I also going to do to make real good connections to the board for the mosfets
Now thes surface mount part well solder to the board so that does not concern me but the jumpers do concern me a lot so I going to take care of this issue and put it back together and see if there is any difference in its performance or not and go from there
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CapLeaker
Is there any load testing machine that can do what I want to do that has a computer interface to able to do data logging because this is what I am looking for
Or a voltage/current meter module that can handle at least 30 amp load that can do data logging that does not cost an arm and leg
Got to admit I didn’t do any lurking at Ali lately either. Hopefully there is something better that this thing.Leave a comment:
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CapLeaker
Is there any load testing machine that can do what I want to do that has a computer interface to able to do data logging because this is what I am looking for
Or a voltage/current meter module that can handle at least 30 amp load that can do data logging that does not cost an arm and legLast edited by sam_sam_sam; 09-10-2024, 07:15 AM.Leave a comment:
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I don’t run my electric load using software. I disconnected the USB board inside, so it is at least half way usable to adjust settings with the rotary encoder. I that USB board is plugged in, it will cost you a lot of swearing, waste precious 10 mins of your time, loose your sanity, etc just to make one silly adjustment let’s say increase the voltage setting from 5 to 6 volts. That’s all. It sucks that bad. With the USB board unplugged in the inside, the encoder works better, but still is a pain in the @$$end.
Decreasing the numbers is fine, but increasing the numbers absolutely suck balls. You can’t get lower than zero. Like I said, stay away from this crap.Leave a comment:
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I watched a video about this electronic load testing machine that you mentioned “East Tester ET5410”
I have a question have you used the computer software and if so what did you think about how easy was it to use
Because I am looking for one that can be used with a computer for data logging and see how a switching power supply preforms over time and is the voltage and current stable over time to me this is very important information to know
I can do this with my battery testing machine but I am limited to either 5 or 40 amp
The catch is that the 5 amp one is limited to 24 for charging and for loading it can do up to 30 volts
The catch is that the 10 amp one is limited to 5 volts
The catch is that the 40 amp one is limited to 5 volts
The catch is that the 50 amp one is limited to 9 to 72 volts ( I do not remember what the actual amp rating is on this one I would have to look it up to be sure of it amp capacity
What I do not have is one that I can do from 3.3 volts to at least 120 volts at least 30 to 60 amps would be preferred unit I would like to buy one so I can torcher test switching power supply for at least for 24 to 48 hours ideally and longer if needed
The one I am looking at it says that it can be used on an iPad however I read the reviews on this particular application and they were horrible I would not buy one and think that I can do data logging with itLast edited by sam_sam_sam; 09-09-2024, 07:42 PM.Leave a comment:
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I hope to start working on it in a few weeks or it might be longer than that but I am hoping that it not too long before I can working on it
Here is a picture of the load testing machine I plan on working on very soon I hope
If I have to buy another one I going to buy the same model number except that it is the A version which instead 80 volt version this one is 150 volt version
https://www.ebay.com/itm/12654203712...Bk9SR4SG-uy6ZA
It is only slightly higher in price than the original version that I have now
Here is a post on another forum site about this load testing machine
https://www.eevblog.com/forum/testge...ectronic-load/
There is actually a review of this load testing machine on this forum as well
https://www.badcaps.net/forum/troubl...c-load?t=86168Leave a comment:
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Here is a picture of the load testing machine I plan on working on very soon I hope
If I have to buy another one I going to buy the same model number except that it is the A version which instead 80 volt version this one is 150 volt version
https://www.ebay.com/itm/12654203712...Bk9SR4SG-uy6ZA
It is only slightly higher in price than the original version that I have now
Here is a post on another forum site about this load testing machine
https://www.eevblog.com/forum/testge...ectronic-load/
There is actually a review of this load testing machine on this forum as well
https://www.badcaps.net/forum/troubl...c-load?t=86168Last edited by sam_sam_sam; 09-09-2024, 07:02 AM.Leave a comment:
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I have some other mod ideas that I am interested that I am playing in my mind on how I will approach it and if will be feasible to do or not
I need to find some time to see if I can repair a two channel load testing machine that has an issue on one channel because I have an idea of how I want to use it this going to depend on weather or not I can fix it or not I will be posting s post about it when I start working on it because I probably will need some help troubleshooting it to figure what is going on with this channel and why it fluctuating so much stay tune more to come laterLeave a comment:
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I have some other mod ideas that I am interested that I am playing in my mind on how I will approach it and if will be feasible to do or not
I need to find some time to see if I can repair a two channel load testing machine that has an issue on one channel because I have an idea of how I want to use it this going to depend on weather or not I can fix it or not I will be posting s post about it when I start working on it because I probably will need some help troubleshooting it to figure what is going on with this channel and why it fluctuating so much stay tune more to come later
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I have a couple more of them to do and I need to buy a couple more of the 18 volt @ 20 amp switching power supplies
Because I also have the new Ryobi 18 volt battery chargers now come with a wall wart switching power supply and what I do not like about them is that you can only plug one of them in a single outlet because they are quite big for the outlet so my plan is to buy another switching power that I have been using on this project and do a project for the Ryobi battery pack chargers so I only use one outlet for charging several battery packs at one time at least this is the idea anyway
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I going to answer the question I posed in the title of this post and yes this switching power is well worth the money for this switching power supply and in fact I going to do another modification to a couple of more desoldering stations that I have so I can severely units so I can several different size tips
At least this is the plan for nowLeave a comment:
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I going to answer the question I posed in the title of this post and yes this switching power is well worth the money for this switching power supply and in fact I going to do another modification to a couple of more desoldering stations that I have so I can severely units so I can several different size tips
At least this is the plan for nowLeave a comment:
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Progress on this project finally I am not done with it completely but I am getting somewhere with it though I put the modified controller power supplies in and I hooked it to the 18 volt @ 20 amp switching power supply and everything so far is working perfectly I even turned both the desoldering gun and soldering iron on at the same time and the vacuum pump as well did not even blink at all
I think I going to mount the switching power supply on the side of soldering station because that way I will not be tempted to put something on top of the cooling fan
The last picture is the soldering station in sleep mode so everything is working as expectedLast edited by sam_sam_sam; 06-30-2024, 07:37 PM.Leave a comment:
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Well I have not had time to finish this project yet but have not abandoned it some higher priority projects have gotten in the way but hopefully I can finish this project soon and put it back in serviceLeave a comment:
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Well I got the second secondary switching power supply boards about 80% done and testing the second one for about an hour or so just to make sure that everything is good to go and then I will remove both original switching power supply in the dual soldering iron / desoldering gun station and put in the modified secondary switching power supply boards for the controller and the vacuum pump and the cooling fan and see how this works out if things go well then I will finish it permanently and put it into service and go from thereLeave a comment:
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New project for a 9 volt @ 40 amp switching power supply for a 8.4 volt battery pack that I am going to build for dual battery cells I want to build a 9 volt battery powered power supply for some 9 volt device that I have because I going to use some buck converter that controls voltage and current to charge the battery pack and a boost converter for the output
I am buying it from the same eBay seller that I bought the 18 volt @ 20 amp switching power supply from
They also sell a 13.8 volt @ 30 amp switching power supply that I also going buy in a couple of months for another projectLeave a comment:
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Update
I received the switching power supply and I tested in the ZD-915 desoldering gun station and it works perfectly fine with this switching power supply I did some testing and the results are in that post
With just the controller no heating element backlight and cooling fan 250 milliamperes
With the controller and the heating element and cooling fan and backlight it just above 5 amps
With the controller and heating element and the vacuum pump and cooling fan over 7 amps
If I were to use the dual soldering station i
Two heating elements and two backlights and two controllers would be a little bit over 11 amp
One vacuum and one cooling fan a little bit over 3 amps
For grand total of around 14 amps or maybe a little bit more than that depending on all the devices being on at the same time it might be a little bit more
Switching power supply is rated for 18 volts @ 20 ampsLeave a comment:
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by u666saLaptop is HP Envy x360 13-bf0013dx, hp website link, it's an i7-1250U with 8 gig onboard ram.
Platform: ipa32 la-m024p rev 1b
Originally you'd plug power supply into it and it would take up to 1.2 amps and then drop to 200 milliamps and then go back up again to 1.2, staying all the while at 5 volts. Pressing power button would results in power LED blinking amber 3 times. 3.3 volt rail, 5.1 volt rail present, main power rail 8.8 volts. Power button test pads near EC chip 2.7 volts.
I found a short on the other side:
...10-04-2025, 05:03 PM -
by sam_sam_samI have been working on this concept for quite some time now with limited success but recently I found a switching power supply that is setup for the voltage that this soldering station needs to operate at however it also needs part of the secondary circuit from the original switching power because you need several voltage rails
I once tried to get a ZD-915 desoldering station to work on a 18 volt battery power supply but unfortunately things did not go well but I did find a work around but I might try this idea again but going at a little differently more about this another time... -
by sam_sam_samI have wanting to do this project for quite sometime now and I finally found a switching power supply that will work on this desoldering gun station ZD-915 that the original switching power supply took a shit and just was not worth trying to fix it because this switching power is not quite big enough to handle the heater element and the vacuum pump
One note when I tested the switching power supply and the voltage control board I noticed that this desoldering gun heat up much faster than the original switching power supply which I was really surprised by to the point that I might buy... -
by sam_sam_samI saw this switching power supply on eBay and wanted to see if could be modified to run 14.5 volts before the blocking diode was add and this switching power supply seems to have no issues doing this
I did recap the switching power supply except the the main filtering capacitors and I managed to break the selector switch for the voltage setting but just jumped it
One note I used 25 volt capacitors on the output side of this power supply because they used 16 volt capacitors and because I am running the voltage up a little bit higher 12 volts to 14.5 volts there would... -
by sam_sam_samI have this 10 amp 0 to 30 volt switching power supply that decided to have a 630 milliamperes draw on it at 0 volts
I open it up to find non brands name capacitors in it
I am not sure how this switching power supply is set up
Could someone please explain how this power supply works
Here is the capacitor ESR results
(1) 47uf@50 volts 0.46
(2) 47uf@50 volts 0.45
New 47uf@50 volts 0.35
(1) 100uf@25 volts 0.34
(2) 100uf@25 volts 0.35
New 120uf@50 volts 0.08
(1) 220@25 volts 0.13... - Loading...
- No more items.
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