Had a Zener diode die in a power spike in a really old Enermax 430w PSU years ago, swapped it out with a smaller one (had to desolder the bulkcaps to reach it)
It still runs fine to this day, it is probably around 5+ years ago...
The alu heatsink had clear cuts in it from the diode exploding...
But looks like your PSU was not so lucky...
"The one who says it cannot be done should never interrupt the one who is doing it."
Hot damn! Guess that means I'll have to check the zeners in that KME PSU I rebuilt. Course I replaced just about all its capacitors (even the little buggers), so maybe it'll be OK for a little while...
That KME you got there, seems to use no better caps than the POS I was working on. (Bigger input caps, but I'd doubt that there was a secondary cap bigger than 1000uf in there.)
The thumb in the air symbol on MaxUS is cute. You know what that translates to in other countries?
Here it means, this is really good or, A-OK, other places it's a sarcasm for thumb up your ... more literally.
Looks like a metallized film (probably polyester) cap.
PeteS in CA
Power Supplies should be boring: No loud noises, no bright flashes, and no bad smells.
****************************
To kill personal responsibility, initiative or success, punish it by taxing it. To encourage irresponsibility, improvidence, dependence and failure, reward it by subsidizing it.
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Just my theory, it might have shorted out, and the intrinsic resistance been enough for it to flameout. I don't think polyester caps are low resistance.
Theoretically, metallized film caps are self-healing - if there is a dielectric breakdown, the arc clears the metallization around the area. In reality, the arc also leaves some carbon, which is very high resistance, but still conductive. If more arcs occur (e.g. due to voltage surges, weak spots in the film) the number of conductive areas increases, each of which generated a little heat. Eventually the cap can catch fire. IIRC, the paper/article I read on this mentioned that there had been some polyester or polypropylene fim X-caps in TV sets in Europe that had caught fire. The article was probably in a Wima or Rifa catalog, late 80s vintage.
PeteS in CA
Power Supplies should be boring: No loud noises, no bright flashes, and no bad smells.
****************************
To kill personal responsibility, initiative or success, punish it by taxing it. To encourage irresponsibility, improvidence, dependence and failure, reward it by subsidizing it.
****************************
If the scenario I described is the case, then it would have been cumulative damage over months (or over a year or two). I'll defer to your familiarity with your local power conditions.
PeteS in CA
Power Supplies should be boring: No loud noises, no bright flashes, and no bad smells.
****************************
To kill personal responsibility, initiative or success, punish it by taxing it. To encourage irresponsibility, improvidence, dependence and failure, reward it by subsidizing it.
****************************
That's the blocking cap in series with the transformer primary in a half-bridge configuration - usually rated at 1 kV. The surge had to have been momentarily capable of charging the primary-side electrolytics to +500 VDC to cause this cap to fail - in which case the MOVs should have blown first, followed by the fuse and/or bridge rectifier and/or primary switching transistors.
My guess is that somebody bypassed the fuse in a previous repair with a low-resistance shunt, or that polyester cap was marginal/defective during manufacture. I've never seen such a failure, even on a Deer/L&C.
PSU has never been repaired. Its the original purchased with a new PII 300 slot 1.
If such a strong voltage surge would have been required then it should have affected other devices. so probably dielectric breakdown over the years like Pete said is a factor.
Hmmm, that it was a DC-blocking cap for a half-bridge inverter crossed my mind, though I think I've seen 400V or 630V parts used in that role. If it's a DC-blocking cap as per above, it also carries the primary current of main transformer, so all the usual I(Ripple) - ESR stuff applies (ya just can't escape Mr. Ohm and Mr. Watt).
PeteS in CA
Power Supplies should be boring: No loud noises, no bright flashes, and no bad smells.
****************************
To kill personal responsibility, initiative or success, punish it by taxing it. To encourage irresponsibility, improvidence, dependence and failure, reward it by subsidizing it.
****************************
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