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Snubber failure in Sparkle auxiliary flyback circuit

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    Snubber failure in Sparkle auxiliary flyback circuit

    I encountered an unusual failure in a Fortron/Sparkle FSP280-60 PSU for a 2U Pentium-III class machine. The secondary caps were a mix of Fuhjyyu and Teapo, were OK, but I recapped them anyway as a matter of routine.

    However, the auxiliary flyback converter had a failure - the switching device (a Fairchild 1H0165R integrated SenseFET/current-mode controller) and its snubber network (back-to-back FR106 and a PSK 180v Transient Voltage Supressor from Taiwan Semiconductor) had all shorted.

    A quick analysis (from circuit topology alone) reveals that even if a switch breakdown occurs and it shorts drain to source, there's no way the snubber network should breakdown and short. Therefore, the failure initially
    must have happened in the snubber, either in the FR106 fast-recovery rectifier or the 180v TVS, shorted each of them progressively, and then the SenseFET switch failed, followed finally by the fuse.

    Has anybody else seen snubber-network failures of this kind?

    #2
    Re: Snubber failure in Sparkle auxiliary flyback circuit

    Any clues from the derating curve of the device? How old is it?
    Q6700 @ 3.6 GHz
    Zippy GSM-6600P
    Curcial Ballistix PC6400 (4 x 1Gb) Micron D9GMH
    Abit IP35Pro
    ATi HD4870

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