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Recapping a bad EnerMax NoiseTaker II Model EG701AX-VE(W) PSU

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    #21
    Re: Recapping a bad EnerMax NoiseTaker II Model EG701AX-VE(W) PSU

    Originally posted by ChaosLegionnaire View Post
    im afraid there is no easy way to do this. one way would be to buy a cheap pentium 4 1.6ghz to 2.4ghz system. it pulls some juice on startup around 125w but not so much that it causes problems even for less well built units. its cheap so if the psu blows it, no loss. then scope the output on the atx connector using the oscillopscope to check for excess ripple/noise.

    the second method suggested by another member was to use several high-powered 12v or higher voltage dc light bulbs. connect them to the 3.3v, 5v and 12v rail of the psu in differing combination setups to simulate different loads on each respective rail. this can check if the psu has crossloading issues or high-load issues among other things while scoping for ripple with the analogue oscilloscope. u should check johnny guru's website on how they test power supplies for review. u can learn how to properly certify a psu is working according to atx standards.



    read up these articles from hardware secrets about how SMPS (switching mode power supples) work:
    Anatomy of Switching Power Supplies
    Everything You Need to Know About Power Supplies
    these will answer your questions.

    didnt u say later on in your post u wanted to only replace what was necessary in an attempt to cost cut smartly? the hitachi japcap is fine and doesnt need replacing. just leave it. a dollar saved is a dollar earned.

    these are general purpose high voltage caps so no esr or impedance is stated. general purpose caps are used as pfc booster caps so u dont need to match esr/impedance for the primary or pfc booster cap. just match the voltage, capacitance and ripple rating.

    for pc psus, yes thats another name for it.

    a what?! while i like wikipedia and the wealth of information in it, sometimes poorly written stuff like that oxymoron comes up. a polymer is a solid, an electrolyte is a liquid. how can something be both a liquid and a solid at the same time?! it doesnt make sense and hence an oxymoron.

    granted there are hybrid caps that use both solid polymer and liquid electrolyte in them. those should be called hybrid or functional polymer caps. calling it a "polymer electrolytic capacitor" is just plain confusing to newbies. or it could be like dmill said, only modern recent designs use polymers. older designs can only handle electrolytics.

    no. they just consider themselves to be a branded name and so charge a premium for their stuff. each of these brands all have their own 10k hour cap so as far as japcaps are concerned just go with the cheapest one with equal specs. u cant go wrong with any of the big four japcap companies.

    you are talking about cost/corner cutting smartly. that is fine. not over-charging a customer is something clients will appreciate and keep them coming back. a returning customer is great for having a steady business!

    to do that, u have to post pics of your psu so it is good u did that. from there we can recommend u where to pony up the dough for 10k hour caps for example. first, u notice the three bulged caps u had? take note of where they are located and replace them with 10k hour caps. this is called learning from experience and past failures. when u notice caps bulging/failing, it means they are in a stressful area so u need the longest lasting cap there to prempt any repeat failures.

    second, take note of caps located near or under the heatsinks as well as caps buried inside a mountain of cabling. these are areas where caps tend to get cooked. so caps in those spots need the longest lasting cap there as well.

    uh oh. are u sure its white? it looks yellowish, brownish or tan to me in the photos. be warned, it could be the infamous conductive glue. many a good power supply has been fried and shorted after some time because of that stupid glue. the glue btw, is to hold the components down in place during wave soldering at the factory. dont want stuff falling off during soldering!! or dropping into the molten solder and getting fried!

    if its yellowish, brownish or tan glue, u must scrape off that shit. the psu could have failed because the glue turned conductive and shorted something out. in the event u cant scape it off completely, just make sure its not touching or bridging an adjacent component where it could short that other component out.
    I'll read the articles you linked to, thank you so much! Once my wife is done down in the basement (I'm watching the baby now), I'll take some pics of the white stuff I'm talking about. It's not the same brown glue looking stuff that's on the donut looking things. It's like a white powder, kinda like what anthrax looks like. It almost looks like it is or was alive and grew there. You know when you don't got good water and you boil a pot of water to evaporate all the water? The white stuff that's left in the bottom of the pot, that's what this looks like.

    For the cost cutting, that was in reference to the PC, not the power supply. I learned a while ago that a cheap power supply can ruin a motherboard. I talked to the customer just now. He definitely wants me to go through with the recapping, so long as it doesn't cost more than 50$ he says. He says he will put this recapped PSU in his computer and switch his power supply with this one. He's giving this computer to a friend, remember? I think they made some sort of deal. He says in his other computer, it's a Rosewill PSU. So this HP Envy H8 will get the Rosewill and this Enermax will go into his other PC.

    So that large PFC Booster cap is the Hitachi capacitor? Okay.

    I should have worded my words a bit differently with the polymers I was going to use. I believe there's four different types, and I just wanted to make sure people knew what type I was going to use. I should have just called them polymer aluminum capacitors. Layered use conductive polymer as the electrolyte, from what I understand, but yes, that would definitely throw off a new person trying to learn. I should have just called them polymer aluminum or aluminum polymer capacitors, and not used the word electrolytic in there. They don't have a liquid electrolyte in them, like the other types, that's why I was using the words dry and wet, respectively. Sorry about all that.
    Last edited by Spork Schivago; 02-19-2017, 11:25 AM.
    -- Law of Expanding Memory: Applications Will Also Expand Until RAM Is Full

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      #22
      Re: Recapping a bad EnerMax NoiseTaker II Model EG701AX-VE(W) PSU

      Originally posted by Behemot View Post
      Don't ever put polymers into SMPS unless it was designed to work with them in the first place. Which are mostly at least a decade newer platforms than this is.

      If you need special sized D8 and D10 caps for ATX PSUs, I always have them on stock.

      ChaosLegionnaire: what the heck are you talking about, electrolyte can be pretty much anything, liquid solution, solid solution. Electrolyte in capacitors is something slightly different from the general "electrolyte" term as described by basic chemistry.
      I went to your site and see that the D# has something to do with size, but from all my googling, I couldn't figure out what. What exactly does the D# mean? I'll be sure never to try polying modding a power supply that wasn't designed for polymer caps. Thanks! I'm so glad I asked before just doing it, I bet that would have been horrible!
      -- Law of Expanding Memory: Applications Will Also Expand Until RAM Is Full

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        #23
        Re: Recapping a bad EnerMax NoiseTaker II Model EG701AX-VE(W) PSU

        Originally posted by keeney123 View Post
        I suppose if the ESR is really low and you still wanted to use the polymer polarized you could figure out the difference in series resistance and add a resistor of that value.
        Would that work? If so though, would it be worth it at all? The polymers tend to last a bit longer, don't they? But some of the electrolytic caps I was looking at seem to have a very high estimated lifetime rating. So I'm wondering if I'd ever get any benefits at all for polymoding a PSU by using the resistors.

        What does the resistor do? It'd just increase the ESR? Just for future reference, how would I wire something like that up? Just solder it on the anode side of the cap? Essentially, figure out what the ESR would be of an electrolytic, find the ESR of the polymer, subtract the values and calculate what resistor I'd need to make it have a similar ESR to the electrolytic?
        -- Law of Expanding Memory: Applications Will Also Expand Until RAM Is Full

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          #24
          Re: Recapping a bad EnerMax NoiseTaker II Model EG701AX-VE(W) PSU

          Originally posted by Spork Schivago View Post
          I went to your site and see that the D# has something to do with size, but from all my googling, I couldn't figure out what. What exactly does the D# mean? I'll be sure never to try polying modding a power supply that wasn't designed for polymer caps. Thanks! I'm so glad I asked before just doing it, I bet that would have been horrible!
          D = Diameter in mm, i'm guessing.

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            #25
            Re: Recapping a bad EnerMax NoiseTaker II Model EG701AX-VE(W) PSU

            Oh, duh!

            Here's a bunch of pictures of the underside, including the white stuff that doesn't look right at all.
            Attached Files
            -- Law of Expanding Memory: Applications Will Also Expand Until RAM Is Full

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              #26
              Re: Recapping a bad EnerMax NoiseTaker II Model EG701AX-VE(W) PSU

              Yes diameter. Many D8 caps are hard to get, many D10 are imposible to get but from me, I have some custom 3300/16 models. In few months also new 2200/6.3 D8 caps, finally a replacement for those Crapxons KF and similar crap FSP uses.

              That's soldering flux, Enermax did not really pay much attention to cleaning of the boards which came off of their line (before they sold it to CWT; I have seen that in units going as far as the Pro 82+). It should not be conductive, but one never knows, I always scrap that off when I work on such old units.
              Last edited by Behemot; 02-19-2017, 01:08 PM.
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                #27
                Re: Recapping a bad EnerMax NoiseTaker II Model EG701AX-VE(W) PSU

                Originally posted by Spork Schivago View Post
                Would that work? If so though, would it be worth it at all? The polymers tend to last a bit longer, don't they? But some of the electrolytic caps I was looking at seem to have a very high estimated lifetime rating. So I'm wondering if I'd ever get any benefits at all for polymoding a PSU by using the resistors.

                What does the resistor do? It'd just increase the ESR? Just for future reference, how would I wire something like that up? Just solder it on the anode side of the cap? Essentially, figure out what the ESR would be of an electrolytic, find the ESR of the polymer, subtract the values and calculate what resistor I'd need to make it have a similar ESR to the electrolytic?


                ESR = equivalent series resistance, I would say a purely resistive components can be replaced by another. X of C is a AC resistance bases on the frequency and capacitance. Maybe one of the engineers out there and chime in if there is anything else to consider.
                Last edited by keeney123; 02-19-2017, 03:05 PM.

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                  #28
                  Re: Recapping a bad EnerMax NoiseTaker II Model EG701AX-VE(W) PSU

                  Originally posted by Behemot View Post
                  Yes diameter. Many D8 caps are hard to get, many D10 are imposible to get but from me, I have some custom 3300/16 models. In few months also new 2200/6.3 D8 caps, finally a replacement for those Crapxons KF and similar crap FSP uses.

                  That's soldering flux, Enermax did not really pay much attention to cleaning of the boards which came off of their line (before they sold it to CWT; I have seen that in units going as far as the Pro 82+). It should not be conductive, but one never knows, I always scrap that off when I work on such old units.
                  Out of curiosity, do you mind me asking how you get these D8 and D10 capacitors? Do you have some company that custom makes them for you or are you somehow making them yourself? If I find I need them, I'll order them from you, but I was just curious.

                  As for that nasty looking white stuff that you say is flux, if I wanted to remove it and "clean" the board, what would you suggest? I was thinking distilled water and an old toothbrush....
                  -- Law of Expanding Memory: Applications Will Also Expand Until RAM Is Full

                  Comment


                    #29
                    Re: Recapping a bad EnerMax NoiseTaker II Model EG701AX-VE(W) PSU

                    Originally posted by keeney123 View Post
                    ESR = equivalent series resistance, I would say a purely resistive components can be replaced by another. X of C is a AC resistance bases on the frequency and capacitance. Maybe one of the engineers out there and chime in if there is anything else to consider.
                    I knew what ESR stood for, but what does the X stand for? X of C is an AC resistance based on the frequency and capacitance....is that capacitive reactance? I used google and see:
                    Code:
                    Capacitive reactance (symbol Xc) is a measure of a capacitor's opposition to
                    AC (alternating current). Like resistance it is measured in ohms, but
                    reactance is more complex than resistance because its value depends on the
                    frequency (f) of the electrical signal passing through the capacitor as well
                    as on the capacitance, C.
                    Capacitive reactance, Xc = 1 / (2 x π x f x C)
                    where: Xc = reactance in ohms (ohm), f = frequency in hertz (Hz), C = capacitance in farads (F)
                    Where you see Xc, c is supposed to be a sub-script. I just want to make sure I got this right, that's all. Thanks!!!!
                    -- Law of Expanding Memory: Applications Will Also Expand Until RAM Is Full

                    Comment


                      #30
                      Re: Recapping a bad EnerMax NoiseTaker II Model EG701AX-VE(W) PSU

                      I use dental explorer for this task, pretty versatile tool. If you want to use solvent than use technical ethyl alcohol, some ppl prefer isopropyl, but that's just more expensive IMO.

                      Samxons were factory direct, everything else is through distributors. The whole saga of getting those custom Chemi-Cons is documented here, Digi-Key helped with that but in the end their ordering conditions sucked so I got those through my current local distributor, when the cap already was designed and got the PN
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                        #31
                        Re: Recapping a bad EnerMax NoiseTaker II Model EG701AX-VE(W) PSU

                        So, I measure the lead spacing with my (I think it's called a) caliper. I get 4mm, but I see on digi-key, I can pick 3.5mm or 5.00mm, no 4mm. Maybe they're 3.5mm? Then, I need some help.

                        There's a cap on digi-key with a 10,000 hour expected lifetime rating, but the old bad cap was 19mm tall, the new cap is 22mm tall. The next one down though has a 8,000 hour expected lifetime rating and is 16.5mm tall.

                        I physically have enough room for the 22mm tall capacitor, but there's a heatsink right there and it's kinda like a T. The 22mm puts me a few mm's closer to the -- in the T. This would mean the top would be exposed to more heat. What's better in this case? Go for the shorter cap with less lifetime or the taller cap with more lifetime? The capacitor is directly next to the heatsink as well, so it's getting some heat from the side...not sure how much heat those heatsinks would be putting off. Any suggestions?
                        -- Law of Expanding Memory: Applications Will Also Expand Until RAM Is Full

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                          #32
                          Re: Recapping a bad EnerMax NoiseTaker II Model EG701AX-VE(W) PSU

                          Most of the caps there are D10, don't worry about lead spacing. I remember Liberty had some caps under the heatsink, they still kept it here? Jeez. I think I managed to put some of them askew, next to the heatsink.

                          Yo wanna some of the D10 3300/16 and 3300/6.3?
                          Less jewellery, more gold into electrotech industry! Half of the computer problems is caused by bad contacts

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                            #33
                            Re: Recapping a bad EnerMax NoiseTaker II Model EG701AX-VE(W) PSU

                            Originally posted by Behemot View Post
                            I remember Liberty had some caps under the heatsink, they still kept it here? Jeez.
                            The Noisetaker II series is a couple years older than the Liberty, so if anything the Liberty carried the design from the Noisetaker and not the other way around. I believe the NoiseTaker II and Liberty use a very similar design as far as the actual board goes, with the primary difference in the casing and use of a single 120mm fan in the Liberty vs. the 2 fan 80mm back + 92mm top design of the Noisetaker.

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                              #34
                              Re: Recapping a bad EnerMax NoiseTaker II Model EG701AX-VE(W) PSU

                              Originally posted by Spork Schivago View Post
                              I knew what ESR stood for, but what does the X stand for? X of C is an AC resistance based on the frequency and capacitance....is that capacitive reactance? I used google and see:
                              Code:
                              Capacitive reactance (symbol Xc) is a measure of a capacitor's opposition to
                              AC (alternating current). Like resistance it is measured in ohms, but
                              reactance is more complex than resistance because its value depends on the
                              frequency (f) of the electrical signal passing through the capacitor as well
                              as on the capacitance, C.
                              Capacitive reactance, Xc = 1 / (2 x π x f x C)
                              where: Xc = reactance in ohms (ohm), f = frequency in hertz (Hz), C = capacitance in farads (F)
                              Where you see Xc, c is supposed to be a sub-script. I just want to make sure I got this right, that's all. Thanks!!!!

                              Yea that is right. When in school we called it X of C = capacitive reactance. Xc "reactance" in Ohms in a AC circuit, but now the ohms are expressed as Z and Z = impedance not true resistance, but of a magnitude and direction figured from polar rectangular coordinance figured on X/Y circular graph that have -X and -Y. Or as my physics teacher showed a bouncing spring going up and down through it's "o" position and then added time by moving it horizontally. That is your 360 degree circle through time. This is were Pi gets involved. Of course the wave form is sinusoidal which is represented by a particular math formula that never gets to it's limit.
                              Last edited by keeney123; 02-19-2017, 05:55 PM.

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                                #35
                                Re: Recapping a bad EnerMax NoiseTaker II Model EG701AX-VE(W) PSU

                                Originally posted by Behemot View Post
                                Most of the caps there are D10, don't worry about lead spacing. I remember Liberty had some caps under the heatsink, they still kept it here? Jeez. I think I managed to put some of them askew, next to the heatsink.

                                Yo wanna some of the D10 3300/16 and 3300/6.3?
                                Who's making them? I mean, are they Rubycon or Nichicon, etc? Do you know the specs for them? Right now, I had to step away for a bit, but I got 5 pulled. I write down their location on the board on a piece of paper and add all the markings and ratings, etc, so I know where each one goes when I order them. I like Digi-key, but I'm pretty sure, living in NY state, I'm not supposed to be paying taxes on the parts. They charge me taxes and we still don't got the paperwork filled out to make our business legit. It's hard to fill out, it's like it's made for a lawyer or someone else to fill out. It's confusing as heck!

                                The only 3,300uF I've pulled so far are 10v. If I measure the leads from the outside most part, I get around 5.5mm to 6mm. But if I try to measure from the center of each lead, I get 4mm. Why do you say not to worry about the lead spacing? To me, I like having the proper spaced caps, because then they'll sit flush on the board. I've used caps that had a smaller lead spacing than what I needed when I had too, but I don't like doing it.

                                Digi-key, so far, has the caps I need. Shipping is usually expensive. I'm going to go back to the page you linked me to earlier and take a closer look at what you got.
                                -- Law of Expanding Memory: Applications Will Also Expand Until RAM Is Full

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                                  #36
                                  Re: Recapping a bad EnerMax NoiseTaker II Model EG701AX-VE(W) PSU

                                  Last time I checked I got all the caps listed by the manufacturer first…
                                  Originally posted by dmill89 View Post
                                  The Noisetaker II series is a couple years older than the Liberty, so if anything the Liberty carried the design from the Noisetaker and not the other way around. I believe the NoiseTaker II and Liberty use a very similar design as far as the actual board goes, with the primary difference in the casing and use of a single 120mm fan in the Liberty vs. the 2 fan 80mm back + 92mm top design of the Noisetaker.
                                  IC, thought it was newer, thanks for the intel.
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