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Turning a toaster into a load for power supply testing!

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    Turning a toaster into a load for power supply testing!

    After learning that we no longer have that big old round electric oven (which would've made for a kickass set of resistors), i went into the kitchen to check what other rarely used appliance would do the job. The sandwich maker? Nah, i still use that. Besides, it doesn't look too easy to take apart. Oh wait, there's that flimsy toaster that i think i only used once, and i've never seen mom using it either. And it says 800 watts on the label. Oh my.

    Taking it apart wasn't too easy because the materials used are so lame that the screws would spin freely but still hold the case into place. What do you expect from a $15 toaster. After removing the case, the control electronics are revealed. There's a HEF4066BP, a CD4541BE, three push buttons, 2 NPN transistors, a couple polyester caps, three LEDs, a 200k pot, a thermistor and a bunch of resistors. The PCB says T322-02 94V0 MADE BY HARVEST. I have no idea who this Harvest guy is. The power to this circuit is derived from a tap on one of the nichrome resistors that do the toasting.

    On the power side there is a magnetic switch that holds the lever into place (that's why it only locks in the "down" position when it's plugged in). At this point i'm glad i took the thing apart because it's essentially one big fire risk. The enclosure is flimsy (at least they get credit for hooking it to the earth wire), the wiring is too thin, the switch is made by two fully exposed and rather lame looking copper strips, and best of the best: There is no fuse!!! Maybe the power cord is meant to act as a fuse - i remember that the power plug on my old sandwich maker just melted one day.

    Anyway. The three banks of resistors are in series and measure 66.6 ohms in all. And yes my meter reads 0.0 when shorted, and before you ask no they don't measure 22.2 ohms each because they're so sloppy, so it's quite a big coincidence. Evil toaster!

    Now, applying Ohm's law and rounding a little bit, we do get 800 watts. However, anything that runs red hot is likely to have a strong positive tempco, so the resistance probably rises a fair bit in use thus power goes down. We'll see about that soon. Now i can test my +/-80v power supply and make toast at the same time. And with all three banks in parallel i should get 7.4 ohms - just what i needed to test an audio amp.

    Oh, one more thing. There's a cheap electrolytic on the power board. That i think gives you a good idea of this product's expected lifetime.
    Last edited by Th3_uN1Qu3; 04-18-2011, 09:36 AM.
    Originally posted by PeteS in CA
    Remember that by the time consequences of a short-sighted decision are experienced, the idiot who made the bad decision may have already been promoted or moved on to a better job at another company.
    A working TV? How boring!

    #2
    Re: Turning a toaster into a load for power supply testing!

    I used a big ceramic heater for the same purpose.

    Old cooking plates work nice as well

    Or 500W reflector lights.

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      #3
      Re: Turning a toaster into a load for power supply testing!

      A quartz halogen bulb wouldn't be bad either cheap too. I think that's what you meant by reflector lights Pyr0? I can get a work light with a 500W bulb in it for 15 bucks at the big box store.

      No disassembly required! Just hook the power cord up in series even has an ON / OFF switch.

      A bulb in a lamp holder and housing designed to dissipate the heat at max load would be safer than a heating element out of it's housing that you have to isolate from flammable surfaces IMO. The heat depends on how much you're going to load the element of course.

      Heat sounds so wrong in that sentence got to think of something nerdier. How about thermal radiation ?
      Last edited by Krankshaft; 04-18-2011, 05:07 PM.
      Elements of the past and the future combining to make something not quite as good as either.

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        #4
        Re: Turning a toaster into a load for power supply testing!

        Yeah. Those are nice. Best for testing IMO - and even provide visual output of 'working' condition.

        On/Off switch is pretty much useless. I burned many since they don't handle DC very well. On the infra-heater they are those that push in and out and now don't want to 'stick' on the on position once I raped them with 40VDC

        Halogen stuff is cheap and reliable to some extent - so no worries about that one. Building your own stuff is IMO just a waste of time.

        The most I think is worth building would be buying those halogen bulbs and putting everything in an empty PSU case with the fan on to provide decent cooling.

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          #5
          Re: Turning a toaster into a load for power supply testing!

          Don't know of many 500W bulbs that would fit a PSU though. On the toaster, i get a free case that keeps me from burning my fingers (somewhat), and i can still make toast.
          Originally posted by PeteS in CA
          Remember that by the time consequences of a short-sighted decision are experienced, the idiot who made the bad decision may have already been promoted or moved on to a better job at another company.
          A working TV? How boring!

          Comment


            #6
            Re: Turning a toaster into a load for power supply testing!

            500W halogen bulbs are 118mm in length and will fit a normal psu in at least 2 ways.

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