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Acer AL1916ASD - no power

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    Acer AL1916ASD - no power

    I recently picked up 4 broken monitors on craigslist, two of which were Acer AL1916ASD monitors. They are a 19" monitor with DVI and VGA inputs and CCFL backlights.

    Opening the monitors is pretty much like other monitors. You don't have to remove the stand, although doing so will probably make opening the monitor a lot easier. There are two screws on the back, after which you need to pry the two halves apart. I got to try something new with these monitors. A friend just ordered some metal spudgers from ifixit.com. I opened on monitor the old fashioned way (flat blade screwdrivers) and the other using the spudgers. I have to say I'm really impressed with the spudgers. They were much easier to work with, and didn't really leave marks on the plastic. I'd highly recommend them for anyone who works on monitors/TVs a lot. I know I'm ordering some.

    Once you get the monitor apart you can access the metal cage on the back with the circuit boards. Remove the wires and some screws to remove the cage. Important - to remove the power/inverter board from the cage you MUST also remove the video board from the cage at the same time. Instead of a wire bundle connecting the two boards, they are connected by a hard link between the boards. If you try and remove one board without the other you will break this link.

    With the circuit boards removed it was easy to spot the problem - bad caps, and lots of them. There were six obvious bulging caps in each of the two monitors. The four along the top of the heat sink and the two green ones between the backlight inverters. However, my recommendation is to totally racap the entire board (except the really big reservoir cap). All of the smaller caps on the board, when I removed them they we bulging on the bottom of the cap. Maybe only 1 or 2 caps on the entire board were still good.

    Unfortunately I cannot tell you the specs of each cap in the monitor. I placed one large order of caps for a bunch of monitors and I forgot to write down which ones were for this monitor. I replaced them all with Panasonic FM series (or FC series when FM was unavailable). After soldering in the replacements both monitors work perfectly.

    One final note, the picture of the power/inverter board, I had to desolder 4 caps from the board in order to see the writing on the cap to order the replacements. The picture I took was at this stage - so there are 4 empty capacitor slots that were original populated with caps.
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    #2
    Re: Acer AL1916ASD - no power

    Great job! There are at least 6 versions of the AL1916.
    http://s807.photobucket.com/albums/yy352/budm/ACER/
    Never stop learning
    Basic LCD TV and Monitor troubleshooting guides.
    http://www.badcaps.net/forum/showthr...956#post305956

    Voltage Regulator (LDO) testing:
    http://www.badcaps.net/forum/showthr...999#post300999

    Inverter testing using old CFL:
    http://www.badcaps.net/forum/showthr...er+testing+cfl

    Tear down pictures : Hit the ">" Show Albums and stories" on the left side
    http://s807.photobucket.com/user/budm/library/

    TV Factory reset codes listing:
    http://www.badcaps.net/forum/showthread.php?t=24809

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      #3
      Re: Acer AL1916ASD - no power

      Why am I not surprised to see more CapXons that are failed.

      Are manufacturers unaware of the failure rate? Repaired a 7 month old LCD TV with some CapXons in it (amazingly, they weren't bulging) so they are still used... Perhaps it's planned obsolescence, or incompetent design.

      Almost as bad as the Samwha failures in Samsung and to a lesser extent LG LCD TVs, which are still giving problems today though most of them have died.
      Last edited by tom66; 07-22-2012, 05:06 PM.
      Please do not PM me with questions! Questions via PM will not be answered. Post on the forums instead!
      For service manual, schematic, boardview (board view), datasheet, cad - use our search.

      Comment


        #4
        Re: Acer AL1916ASD - no power

        Originally posted by tom66 View Post
        Why am I not surprised to see more CapXons that are failed.
        What I'm curious is how much do the manufactures actually save by using these cheap brands versus quality manufacturers? For example, a 220uF/25V Panasonic FM series cap costs only 9 cents each on Digikey when ordering 25K or more. And these manufacturers are probably dealing with such high volume they could get even better prices than 9 cents per cap. So how cheap can a CapXon brand be given a high-quality cap is less than 9 cents? And since there are only so many caps in the monitors, we must be talking about a difference of $1 or less per monitor. I would easily pay several dollars more if it meant getting higher quality components. This leads me to believe it's corporate greed combine with planned obsolesce.

        On the plus side for me, these types of failures are cheap, easy, and fun to fix. And most people when a monitor/TV breaks they are so frustrated they seem to just give them away for free.

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