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Crystal Audio Micro-HD DVB-T MPEG-4 Tuner

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    Crystal Audio Micro-HD DVB-T MPEG-4 Tuner

    Hello,

    Since this category also states Video Sources, i thought this is the correct place to post. If not, please inform me to remove.

    A little intro :

    Since the transition from Analog to DVB-T signal in Greece happened somewhat late (2-3 years ago) , lots of people i know asked me what set-top box to get to receive the new DVB-T channels.

    Crystal Audio is a Greek Company that designs and manufactures electronics from Home Cinema Speakers to DVB-T Tuners and from Media Players to Wireless A/V transmitters.

    So , i chose to promote "our own" company instead getting some foreign design. I got almost 9-10 devices for me and people i know, all of them worked flawlessly till a month ago, afaik.



    The only one that stopped working is the one that my aunt had. It has never powered off for the period of 2 years and 2 months that she operates it.
    It was getting somewhat hot and even though she was advised to power off the device when not used, she had it on 365/24/7.

    So, after this time, she left for vacation and removed it (!) from power. After getting back she asked me to connect it again as she did not remember how to do it.

    When i tried to, only the power led lit, the signal led was not lighting as it should. I tried to get in the menu, but failed.



    After trying several things and since it was off warranty, i decided to open it to see what had failed inside.


    (Click on the images to show bigger version)



    The photo below shows the internals ( notice that there are 5 caps and 2 coils removed , in order to have access to clean the pcb) :





    And here some of the components removed ( notice the brown substance on one of the caps ) :





    I tried to clead the remaining brown stain on the PCB with IPA, but i had no success.

    The caps top sides show no distortion, the bottom sides also show no distortion, so is the brown substance leak from the caps ,

    or is it a discolored glue-like substance, the one that manufacturers use to stop components from oscillating and making noise ?


    Any feedback would be appreciated.

    Thank you in advance!

    Cheers!

    #2
    Re: Crystal Audio Micro-HD DVB-T MPEG-4 Tuner

    it's glue,
    scrape it off with a flat screwdriver or something.
    it can short stuff out.

    the actual problem is probably caps in the psu area on the left.
    the ones with the rings on the rubber are known to be junk btw.

    Comment


      #3
      Re: Crystal Audio Micro-HD DVB-T MPEG-4 Tuner

      So, it is just glue ? It didn't seem like cap fluid, but i had to ask...

      As for the caps, you mean the big ones in the 2nd photo ? Their logo is "SW" in an ellipse, while the ones that are black&gold are of a brand named "Decon".

      I measured their Impedance ( not having any expensive equipment though ) and were measured inside limits.

      Local electronics store has not opened yet after summer vacation, so i'll have to wait a couple of days before i can get new caps.

      Comment


        #4
        Re: Crystal Audio Micro-HD DVB-T MPEG-4 Tuner

        well i'd suspect small ones first if it didnt start,
        but it starts afaik,
        so it could be any.

        but running fine until it cools is a sign of dry caps.
        maybe heating them could narrow it down.

        Comment


          #5
          Re: Crystal Audio Micro-HD DVB-T MPEG-4 Tuner

          I tried to measure capacity with my DMM, the ones with the circles on the bottom cover give from 0.42nF to 17.3nF...the smaller one measures exactly 100.3μF just like it should, so i suppose you were right about them...


          I'll start from replacing these first...

          I have to wait till Monday...everyone still on vacation here...

          Comment


            #6
            Re: Crystal Audio Micro-HD DVB-T MPEG-4 Tuner

            in my case the promblem solved changing this capacitor, showed in the picture:1000 μf - 10v.
            Attached Files

            Comment


              #7
              Re: Crystal Audio Micro-HD DVB-T MPEG-4 Tuner

              In my case, i got almost all capacitors for 2.50 Euro, so i changed them all.

              I only got the attached photo, where i tested the temperature of the main chip (ambient ~35°C)

              Most of the caps had very high ESR values and 2-3 capacitors had low Capacitance.
              Attached Files

              Comment

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